Slide 57 of 241

Automotive Documentation Development

Develop Process Flow Listing

Enter Every ‘Major’ Process from Flow Listing into FMEA Form

Develop FMEA(s) Element for Every Process

Check for Customer Requirements.

Give careful consideration to what you consider a ‘Major’ process.

Give careful consideration to defining Control Plan stages:

Prototype

Pre-launch

Production

Use the appropriate RPN numbers and considerations of other appropriate information /data to determine Critical Characteristics.

Develop the Control Plan with Critical characteristics

Develop control mechanisms appropriate for Critical characteristics.

	The Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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