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Analytical Techniques

• Assembly Build Variation Analysis

• Benchmarking

• Cause & Effect Diagram

• Characteristics Matrix

• Critical Path Method

• Design of Experiments (DOE)

• Design for Manufacturability & Assembly (DFM & DFA)

• Design Verification Plan & Report (DVP&R - Chrysler & Ford)

• Dimensional (Dynamic) Control Plan (DCP)

• Mistake Proofing (Poka-Yoke)

• Process Flow Charting

• Quality Function Deployment (QFD)

• System Failure Mode & Effects Analysis (SFMEA)

See AIAG’s APQP & Control Plan reference manual appendix B, pages 81 thru 85

	The Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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