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View Full Version : Manufacturing and Related Processes


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  1. Assembly Line Traceability using Green Tags - Conformance with ISO9001
  2. Informing Customers of Process Changes - Is this considered a process change?
  3. Product Development Management System (PDMS) that's too complex.
  4. Eliminating Systemic Errors in the Labeling Process
  5. Characterization and Measurement of Surface Wear
  6. Facility setup for Substrate & PCB Visual Inspection
  7. Can we comingle Gauging Vision System and 3 Point Micrometers?
  8. Bowed Steel Blanks in Stamping Process
  9. How to specify Paint or Plastic Color - Pantone or Manufacturer Specification?
  10. Line Accumulations - Are line accumulations acceptable in today's market?
  11. Gemba Lot / Box Label Printing?
  12. Waivers - Deviations - Responsibility -- Potential departmental conflict of interest?
  13. Thread Presence Detection - What are companies using?
  14. Mass vs. Temperature vs. Time - Determining Time in a Temperature Controlled Room
  15. Hand Tool Selection to Remove Microjoints and Slivers off of Small Parts - Advice
  16. Validation & which processes are called special processes & why not all the processes
  17. Serial Numbers for Product - Common sense? Optical Components for Telecommunications
  18. Beverage Bottle Closure - Torque Problems - Rotary Cappers
  19. What is an Epoxy suitable for autoclaving?
  20. Changing the CNC program - Money Saving Idea - Thanks to all of you.
  21. What does "deburr" and "edge" mean?
  22. Industrial Engineering department hierarchy
  23. Cleaning Validation Protocol Help
  24. Online Pantone PMS chart for opaque plastics
  25. Do inserts need to be preheated to tooling temperature in injection molding?
  26. What is the shelf life of injection molded plastic parts?
  27. Soft Ware program for control of the assembly/manufacture process
  28. 316LVM Cannulated Mill Needed
  29. Best ERP, MRP Application, considering Quality?
  30. MIL-PRF-38534 Cost to Implement
  31. Traceability of Product - Company A to Company B
  32. Intelligent Part Numbering Schema for Part/Material Traceability
  33. Need advice to implement CAPP (Computer Aided Process Planning) change.
  34. Test Method - DIN ISO 1133 for melt flow needed to verify supplier results
  35. Experts on Aluminum? 2024 T4 and T351 Bar Question
  36. Dimensioning Anodized Parts
  37. Plating Internal Threads in Tapped Holes - Go Gage no longer enters
  38. Machine Tool Calibration - Machine Capability Studies on CNC Machine Tools
  39. Brass bar stored in green wood boxes tarnished
  40. Plant Layout System from Scratch (AutoCAD)
  41. Weld Specifications - EU vs. AWS - Are AWS procedures recognized by the EU?
  42. Customer Approval to Substitute Nylon 6/10 with 6/12?
  43. Gold Wire Intermetallic Test (Wirebonding Process)
  44. Caterpillar JS-13 Standard Required
  45. Cosmetic defects on chrome plating - Chrome plating visual standards
  46. Dimensions and Tolerance Callout - Straightness of shaft - Concentricity
  47. Changing manufacturer's part number
  48. Process Control in Casting Industry?
  49. Fullscope with Microsoft AX ERP System
  50. What is meant by two throws, three throws etc, when applied to Compressors?
  51. Need help in defining a World Class Certified Workcentre
  52. Color Codes and visual floor marking - Are there any Standards?
  53. Average fill label - "e" Mark, probably a UK specific requirement.
  54. Heavy duty rust protection advice needed!
  55. Yellow stains on anodized surface
  56. What would Cause hole size smaller during the punching process of plexiglass?
  57. Solderability - Objective Evidence of Conformity to Standards - J-STD-610
  58. Tolerance Chart in machining process (stack up)
  59. What are the inputs and outputs of the general budget process?
  60. Visual Acceptance Criteria for Porosity in Ferrous Castings
  61. Slip fit - Size on size dilemma for pin and plug gages
  62. PCBA Visual Inspection Tools & Methods - discounting Optical Tools
  63. Yields & Through Put Rates - Food processing industry
  64. Formula for determining finished good roll diameter
  65. Corrective Action Template needed
  66. SMT Mounter: 2 general questions (air release pressure & machine history)
  67. Trying to decipher drawing - Hole Size
  68. FPY (First Pass Yeild) Calculations for Sampling
  69. What is acceptance criterion for get new machine ?
  70. Disposal of Controlled Substances
  71. Need help finding medical grade wire
  72. Inspection Help need to make a cast impression
  73. Implementing external customer changes procedure
  74. Part Number Assignment, Should be coded or Random?
  75. Check sheet for assembly operation station audit
  76. Cladding on Brass - Seeking companies that clad on parts such as brass pieces
  77. I need help with containment practices - First off/coil change containment
  78. Missing inserts in injection molding
  79. Overall Equipment Efficiency (OEE) calculation of 2 different scenarios.
  80. OEE for Food Manufacturing - Non Dairy creamer manufacturing
  81. Steel Casting Defects (Cold Shut) - Expert Advice needed
  82. The Unholy Trinity - Sales, design and production
  83. Measuring Variation in Straightness of Barstock
  84. Wordless Assembly Instruction examples
  85. ASTM F 745-07, Specification for 18Chromium-12.5Nickel-2.5Molybdenum Stainless Steel
  86. Step by step process for Wire Harness Fabrication needed
  87. RUBBER PART has a special strong smell - Over-moulding with NBR rubber
  88. Material Handling & Storage work instructions
  89. Cleanroom Class for hybrids
  90. Ultrasonic Welding of PBT plastic parts - Defining the cause of over-welding
  91. Holes or Voids in co-extruded 65A TPE & 50D part
  92. Injection Molding Process Regulations
  93. Costing work sheet for Plastic Injection
  94. Photomask Processing Equipment Manufacturing and SPC
  95. How to evaluate or measure the complexity of product?
  96. Cleanroom vs. Clean hood - MIL-PRF-38534, Class K (space level) for hybrids
  97. Control of a Harness Board - Our auditor wants the engineer to Control
  98. German drawing of cylindrical gear - Glossary - What does "a" or "Aae/Aai" mean?
  99. Steel Casting defects - Again - Pressure Test Failure
  100. Requesting help on SMT related issues (Moisture Sensitive Components)
  101. Controlling CNC Machine Programs - Your recommendations appreciated
  102. Can you change the test specifications based on Histogram?
  103. Intermittent failures either due to component or machine variations
  104. Granite Surface Plates - Maintenance, DOs and DON'Ts
  105. Information needed on Morflex Bimetal
  106. Traceability in Electronics Assembly
  107. Juice seperation in 50% Orange Juice cordial
  108. Phenolic Resin - Colour Variation - Will oxidation change its color?
  109. Injection Moulding Tooling validation checklist - Example wanted
  110. Taber Wear and Abrasion Testers
  111. Numbering system for inventory of bolts, washer, and nuts
  112. Color Codes for different gases
  113. Dimensional change with PA raw material product
  114. Soliciting recommendations for a fast turnaround calibration house - Mass Flow Meter
  115. Labeling and Identification of stainless steel parts in process
  116. Dry vs. Wet Grinding
  117. Is there a standard concentricity?
  118. Ultrasonic Welder Branson 8700 series Service manual
  119. Measurement of long pieces of Aluminum extrusions
  120. Alternatives to welding two pieces of aluminum extrusion together at a miter joint
  121. Control of Soldering Irons and Soldering Stations
  122. Developing Manufacturing Routings, etc - Computer based Work Order system training
  123. Welding Procedure Standard and Prequalified Standard for Welding Dissimilar Metals
  124. Dimensions Apply Before or After Plating
  125. Extruding a thin walled HDPE tube with BAS04
  126. ABS Plastic Molding Defects list wanted
  127. Looking for Value Stream Map for Call Center
  128. Cast iron melting - 100 % A type graphite achieving methods.
  129. Metal Stamping Tooling Transfer Checklist
  130. Gearbox breakdown analysis method
  131. Standard for surface roughness on hot rolled steel
  132. Temperature/humidity monitoring process procedure
  133. What is the acceptable Welding Repair Rate in the Construction of Petrochemical Plant
  134. Tolerances specified as +/+ & -/- instead of +/-
  135. Does either the US or China require “MADE IN CHINA” identification?
  136. Injection Mould: Tricky Gate Trimming, Seeking Ideas
  137. OEE (Overall Equipment Efficiency) and Downtime
  138. Clean room class for SMD capacitor manufacturing
  139. Non Moving Electronic components - How to assess its fitness for use.
  140. TPM Pillar of the Month and Employee of the Month Criteria
  141. CTQ (Critical to Quality) characteristics for aerosol line
  142. QA issues with variations in the viscosity of Henkel's Loctite 480 "rubberized" C.A.
  143. Projected tolerance zone - accounted during measurement or manufacturing?
  144. Needed Policy for Construction chemical company
  145. New tooling approval process acceptance procedure - Injection molding - Thermoforming
  146. Machine Price Evaluations - Robotics
  147. Clean Room Cost per sq foot is to have a class 100,000 clean room built
  148. Easy way to determine % (concentration) of NaOH in an aqueous solution?
  149. Specification (hardness) for stainless steel SUS 310 3/4 Hard
  150. Packaging of Finished Electronic Goods - Desiccants necessary?
  151. Advice on how to introduce Overall Equipment Effectiveness - Machining
  152. Operations Management Questionnaire...HELP!
  153. Projection welding of pipe (cold drawn seamless tube) with rod spatter problem
  154. Ultrasonic assembly (welding) training documentation
  155. Feature perpendicularity dimension should be good up to how many decimal points?
  156. BIW (Body in White) 100 Grid Line picture
  157. Use of the tilde symbol below a dimension indicated it was out of scale?
  158. Does anyone have an Operator Efficiency Incentive Program
  159. Technical question - U-BOLT microscopic cracks on the tooth of the rolled thread
  160. Liquid Nitrogen to shrink fit a new plug into a hole in a casting
  161. Interpreting MIL-PRF-19500 (Performance Spec, Semicon Dev) - What is LTPD of 20 - ???
  162. Spring Steel Wires - JIS 3560, DIN 17223 & SAE 9254 (JIS G 3561)
  163. Driving License for Forklift operators
  164. Label Error Proofing - Mislabeled parts in a small automotive company
  165. Quality Boundary Samples
  166. Optical epoxy for LED having good thermal shock resistance.
  167. Welder's Continuity Log example needed
  168. Deviation of shaft and housing bore diameters?
  169. Normalising of Dezincification Resistant (DZR) Brass
  170. Establishing the current value of KPI's (Key Performance Indicators)
  171. How to control repeated rejections - clutch plate?
  172. Marking the material category for Component Terminal Finish (Jedec J-std-609)?
  173. Clutch Plate Blackening Process - Help with process flow and details
  174. How to obtain NOC from DCGI (Drug Controller General of India) for importing drugs
  175. Insulation of FRP (fiberglass reinforced plastic) Tanks
  176. Visual Display for Operator QC checks at PCs on machine
  177. Contract Review Procedure for a Manufacturing Business
  178. PVC balls fail out laquered process drying
  179. Badly Performing Packaging Machines
  180. Work Instructions for One Time Tool Build - Tool and Die Shop
  181. The requirements of an ISO 14644 Class 8 Clean Room
  182. Mig Welding WPS and Welder Qualification Procedure needed
  183. Free Iron in Passivation System
  184. Normalized vs. Rolled Throughput Yield - First Pass Yield metrics for our processes
  185. Chemical Composition of ICORENE C-517 Plastic
  186. How do you approach electronic product localization?
  187. Operator Break Coverage - Custom injection mould shop
  188. Inspecting subcontracted manufacturing of garments, wearing apparel
  189. Need Polyester type Powder Coating information
  190. How do you identify the wrong orientation in complex wiring harness?
  191. Semiconductor Inductor Failure - Will HAAS/HALT or any other test detect it?
  192. How can I streamline a corrugating firm especially in tool and die making
  193. Customer quality complaint - visual defects from cut-to-length shear
  194. Workmanship Requirements - Flows from Customer and to Suppliers
  195. Need a QA/QC plan for a Woodworking Factory.
  196. Are there PPM statistics kept by Industry
  197. Calculating OEE Performance Measurement for a CNC Plasma Cutter
  198. Alcohol Based Hand Sanitizers in Electronics Manufacturing
  199. Manufacturing Standards on Packaging using RF or Fusion technology and plastic clams
  200. Product Labeling Instructions Advice Wanted
  201. How to Avoid Missed Welds - Job shop and weld several small quantity jobs
  202. Material Compatibility - PVC (halogenated polymers) and Santoprene (TPE)
  203. Does "Diameter" Automatically Imply "Circle"?
  204. Lexan 9330 PC FR Grade Processing Problem - Patient Monitor Housing
  205. How to Estimate the Time of GTAW and FCAW Welding Procedures?
  206. New Product Development and Introduction Manual
  207. Eliminating a Recurring Problem of Missing Weld Nuts/Fasteners
  208. Method for Determination of Amount of Air in Orange Juice
  209. 'SCORCHING' and Under Cure in Extruded Rubber Products (Seals)
  210. What is the Best Method for Wire Insertion? Effective Process
  211. Prototype Resin Transfer Moulds - Paste Layer Thickness - Construction
  212. New Product Manufacturing Plan Timeline template wanted
  213. Salt Spray Test on 3 year old Zinc Die Casting Chromed part per ASTM B 117-03
  214. Copper Flash Tin Plate - Part that calls for Dull Tin Finish with a Copper Flash
  215. Auditing Work Stations where Poka Yoke has been done - What to look for?
  216. Glass Packaging Material (Jars) - Chemical, Physical and Biological Controls
  217. Training Requirements for Using Gas Turbine Equipment? Power Plant
  218. ST1221V or WST127535 Countersink Cutters - Process - Boeing BAC5004-1
  219. Austempering Heat Treatment Machine - Problem regarding Decarb (less carbon)
  220. Determining if I should Test Material - Aluminum Castings
  221. Process Parameters in Textile Lamination
  222. Managing Maintenance Risks
  223. Spot Welding aust. 304 Stainless Steel - Report on Contrition of Weld
  224. Countersink Tools - Burrs on the bottom and at the top of the holes
  225. Proper Personnel Ratio - Quality to Manufacturing
  226. What is the significance of "Cut Off Length" in roughness and waviness measurement?
  227. ASTM B633 Zinc Plating Specification - Transportation of parts by boat to China
  228. Inner Diameter Surface Finish Ra Value vs. Surface Finish Graph Output
  229. PSI vs kPa and 35 kPa oil pressure as opposed to 35 kPa air pressure
  230. Returnable Packaging - How are you managing Returnable Packaging?