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View Full Version : Manufacturing and Related Processes


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  1. Monitoring Tool Wear - Seeking: Suggestions on a database for Monitoring Tool Wear
  2. Can you understand this? Developing the hands-on validation process
  3. Seeking advice regarding missing and cross threaded bolts
  4. Production Traceability - Need to Keep Grip On
  5. Any suggestion for a Process Improvement demo
  6. Developing Manual Assembly Productivity Rates
  7. I am looking for some information on stud welding
  8. Fun with Metal Forming 101
  9. How to Prevent External Thread Damage?
  10. Motion Analysis with High Speed Camera
  11. Process Self Assessments Survey
  12. Change Over - Setting Time Reduction - Program Results Falling
  13. Effective FIFO (First In - First Out) - Materials Management
  14. Flatness tolerances for tempered cold rolled stainless steel coils
  15. Process Qualification - Heat Treatment Process Furnace - What is Thermal Mapping?
  16. Evaluating Processes - Cycle Time Concepts - Three Levels for any process
  17. Softening Silver Plated Copper
  18. Need Help With Electrical Resistance Problem
  19. Product/Process Qualification Plan
  20. Seeking Best Practice of Parts Segregation
  21. Metal Cutting Tools & Verification of PVD & CVD Coatings
  22. Gloss Fade - Does anyone have any data on the fade of gloss on wood?
  23. 40% failures of brand new equipment - Equipment runoff
  24. Microfinish conversion - Micrometers (?) to microinches?
  25. Industrial Belt Sander Systems - Dealing with chatter marks
  26. Blind, Threaded Hole - How can I Eliminate Chips?
  27. Performing Time Study on production processes
  28. Industry Standard burr on stamping-is there such a thing?
  29. Surface Finish - G5 - Where is this from and how can I measure it?
  30. Implementing a Pull System in a manufacturing line? Lessons Learned?
  31. Self Directed Work Teams - Anyone using SDWT in their company?
  32. Injection Molding Metrics or Key Performance Indicators
  33. Assembly Work Surface Cleanliness - Plastic Table Tops and Embedded Metal Chips
  34. I need help with material selection - Steel - M-2 @60-62rc
  35. Shop-floor temperature - Electro-mechanical Shopfloor set up
  36. Can an assembly process produce 2 PPM (Parts Per Million)?
  37. How comprehensive should a process flow be? Production Operation
  38. Packaging Errors - quantity, missing components
  39. Info on manufacturing of Dies,Tooling & moulds for Plastics, Al and steel industry
  40. Where Can I Buy Reflow Zone Curtains?
  41. Babbetting of Bearings - Improper bond between the Bearing shell and the Babbett
  42. Commercial Printing Spoilage - Automotive Industry Graphics
  43. Overall equipment effectiveness - Computing OEE taking all machines taken together
  44. Staging Process - Some confusion about what this stage actually is
  45. Gloss/color - How much does gloss affect the appearance of color?
  46. Thread Quality in Aluminium - Problems with the threads stripping out
  47. Packaging: "thoroughly purged and filled with dry nitrogen gas"
  48. Die (Press Tool) Manufacturing Process Key Indicators (KPI)
  49. TRIZ (TIPS) for Problem Solving
  50. Does anyone have a completed AIAG Process Identification tool
  51. Customer changed print without notice and is now rejecting parts - What to do?
  52. Making sense of Standard Hours - Work an employee can be expected to do in an hour
  53. Compounding Process - Seeking Generic Process Flow Diagram for Compounding Process
  54. Does your company pay to have plastic scrap recycled?
  55. What is Milliohms Typical? Cable assemblies for vehicles
  56. What is "Cut off Length" in Surface roughness tester
  57. Are there any welding experts out there? Problem with porosity
  58. Tracking infrequent defects - Compounded plastic (poly propylene + filler) injection
  59. Should manufacturing efficiency be a quality function? Yes or No?
  60. Measuring stability of flow - Compounding processes
  61. Sulfuric Acid - Defining a Manufacturing Process - What is needed?
  62. Manual System - Sales Order -> Multiple Manufacturing Orders
  63. Weld Nut Thread Quality - Thread chaser for a M8-1.25 internal thread?
  64. Roll forming Best in Class - Uptime, Change over time, Capability, etc.
  65. Uncontrollable TS 16949 audit finding - Committing to delivery dates we can't meet
  66. Does anybody have an audit checklist focused on Manufacturing processes?
  67. Best Method and Equipment for Measuring Porosity of Customer supplied castings
  68. Single Minute Exchange of Die - Preparing to launch a SMED project
  69. 3.4.5 Note 1 Procudures can be documented or not.
  70. Maximum bend allowable tolerance on a three and a half inch truss head machine screw
  71. Listing of Automotive Approved Products
  72. 3M Finesse-It System - Appears to only work with a high gloss finish
  73. ESD Mitigation - Floor mats or conductive floor?
  74. Metal forming - Brake presses - Need error-proofing advice
  75. Single Minute Exchange of Dies and Rollfeeds - SMED in press shops
  76. E-coat on Galvanized Steel parts - Visible and irregular texture on the surfaces
  77. Silicone Bonding Sheeting + Static Electricity - Lightning like patterns of sticking
  78. "Shop-Floor Work Instruction" – How important they are?
  79. How to define and Calculate the DPU, DPMU, DPMO, Yield, Rolled Throughput Yield (RTY)
  80. Thread Rolling on 316 Stainless Steel - What Process is Best?
  81. Chart - How high the Rockwell Hardness increase after material has been edgerolled?
  82. Anodising - Effect on M6 x 1.0 internal threads
  83. PVC Profile Extrusion - Custom Profile Extrusion company
  84. Hot forming, what are some choices for tooling material?
  85. Welding Expert Needed to help us - Square Aluminum bar to be welded
  86. Swarf problems in Hollow tube
  87. Process Performance Parameters for efficiency and effectiveness
  88. Alternative to polishing aluminum castings that we machine and polish
  89. Chrome burning and yellowness in chrome bath - Electroplating of brass
  90. Cosmetic Specifications - Seeking good example of a cosmetic inspection standard
  91. How to Solve Missing Items Issues? Floor Control Software doesn't allow adjustments
  92. What is Bulls Eye production
  93. Wire manufacturing industry - Common terminology
  94. Chairs with rollers on production floor - Potential Cause of Accidents?
  95. Casting defect in brass gravity die casting - Manufacturer of taps, faucets
  96. How to set the safety inventory? Stamping parts for motor lamination
  97. Does anyone know the Shelf Life of a Diazo copy roll of Microfilm?
  98. What are the steps of a product homologation procedure?
  99. Plastic Injection Molding - Medical Devices - How to Clean Parts Please
  100. RG 1/2" Thread called out on Drawing - Is it an ISO RG parallel gauge thread?
  101. People responsible for capital purchasing - Looking for discussion
  102. What to manage after Plastic Injection Molding - Plastic Parts
  103. Eliminating Mislabeled Product
  104. Heat treated impact driver sockets hardness - Material is Chrome - Vanadium steel
  105. Plastic Part Painting/Spray Failure Mode - Sample PFMEA or control plan
  106. Mechanical vs. Electrical Failures - Which do you see more of?
  107. Failure Analyisis on very small components?
  108. Re-Arrangement Cost, Quality Cost, Start-Up Costs, Hourly C&B and Subcontractors
  109. Seek Corrosion-resistance Data for Galvanized and Galvannealed steel
  110. Resistance Welder Settings for cold rolled and galvanized steel
  111. Learning about converting an AutoCAD .dwg to a .STEP file
  112. Looking for a company that does production hot forming
  113. Difference in hardness between 52100 and Stainless 303 using a "B" hardness scale
  114. Positional Tolerance Matrix to save us the the hassle of using the formula
  115. First and Last Inspection - Why do we need "Last Inspection"?
  116. Overall Equipment Effectiveness Course - Word document .doc
  117. What is the difference between H-900 and H-925 in 17-4? Heat Treating
  118. Mix of leaded & leadfree components - Affected Solder Joints Quality - Vibration
  119. ASTM Specification for Copper - Need help
  120. Production on Plastics Drums - Process Flow and Maintaining Cleanliness
  121. Where do you buy your 52100? Customer is having us switch materials again
  122. Need New AMS 2750 Compliant Temperature Data Logger
  123. Poka Yoke For Breaking Screw Tap
  124. Reusable Packaging - Project to Replace our Cardboard Packaging
  125. Identification of Machined Products between Processes - Solution Needed.
  126. Injection Molding Quality Improvement - 10% Rejection Rate for Nonfills
  127. Soldering - Operator Qualification
  128. Separating Tangled Parts with a "V" Shaped Metal Clip
  129. Tolerances for making gauges - 10% of component tolerance? Clarification required.
  130. Tagging / Identifying First Pieces off the machine - Any suggestions?
  131. Laptop batteries recall - is this an IT's department problem ?
  132. Melt flow tests using a "half die" Any suggestions? Plastic pellets
  133. Pure Tin Plating onto Cu yellowish surface Discoloration - Looking for solution
  134. Laser Etching - Company that will repair/service an InstaMark (control laser) - Help!
  135. Looking for a “Cushioning Media” for a Barrel Blaster
  136. Product Realization Plant Layout - Moving to a Larger Building - Need info
  137. Preventing Set Up Parts from getting in with Finished Goods
  138. Identifying the 7 Wastes and Adding "Lack of Creativity" as the 8th Waste
  139. Hardness Testing - Rockwell C, on 2" OD x 1" ID Tube of SAE 4140 steel
  140. Does your Company Supply Calipers for Employees?
  141. What Class Clean Room Requirement for 0.8 um process - Wafer Foundry
  142. Weighing scales to be used at each machine on the shop floor
  143. Have you ever been rejected for a reference dimension being out of tolerance?
  144. Plating process not covering solder, any ideas?
  145. How to calculate volume of material removed during threading?
  146. 8D timing questions and Interim Action Response
  147. Slitter Machine Standardization
  148. Soldering in stainless steel machined part
  149. Injection Molding Quality Assurance - Best methods, practices, tools, education
  150. Polyurethane Foam Testing and Controlling the Foaming Process
  151. Weld Symbol Interpretation Training Resources - Video and/or overheads, etc.
  152. Fastener bolt torque Best Practices - Assembling electronics components
  153. Cost per Piece of Powder Painted Part
  154. The basics of how to compute Productivity in a company
  155. Personal Care/Cosmetics Testing Requirements
  156. Tapping Brass Inserts - Taps breaking too frequently
  157. I need a Sample Production Development Map
  158. ECO (Engineering Change Order) Revision - Letter change or part number change?
  159. Titles for Visual Control Systems (graphs) - I need some reference data
  160. Are there any guidelines / procedures / books to verifying a new equipment?
  161. Blueprint reading, Implied use? Drawing shows an implied orientation
  162. Surface Quality Specification - Scratches and Dents
  163. What Hardness for .090 Thick Silicone Bronze, Extra Hard Temper (cda 65500-h06)
  164. Machine Operator Monthly Incentive Plan - How?
  165. DOE sample on plastic injection moulding process needed
  166. Reduction Of Foreign Matter (Contamination) Complaints in your Factory
  167. Operating programs - Good or Bad? Looking at JobBoss
  168. Who does most of your inspection - QC or Production
  169. Problems with a counter bore & the I.D. hole - .0685mm to .0762mm I.D. hole
  170. A standard method of Dual Dimensioning drawings (Inch/Metric)
  171. Oxidation of 15-5 SS (stainless steel) after passivation
  172. New at aluminium die casting process (injection, trimming, spc, finish, defects)
  173. Hardware Naming and Description issue - Is “TAP BOLT” an industry common term?
  174. Salt spray testing - Comparative corrosion data of 302 S26 vs Galvanised carbon steel
  175. CAMPUS WebUpdate problem
  176. Coupling that is specified to be ANSI B16.11 - Information Needed
  177. Manufacturing Process for a Front Bumper - Passenger Car Application
  178. Machine tonnage required for plastic injection moulding process
  179. Painting experts: Coverage area for each litre of paint and thinner mix
  180. Material specification for brake discs for passenger cars, LCVs & HCVs
  181. MES Systems - Why MES is seperated from the ERP layer
  182. Brass, Bronze & Copper. Will their chips or powder be harmful to CNC Machines?
  183. CNC Machining of Small Engineering Plastic Parts for the Semicon Industry
  184. Ink for Stamping P/N and Revision on Metal Parts (instead of labeling)
  185. Tool Kits to Reduce Direct Time on Milling Machine
  186. Process Description Worksheet (COP, MOP, SOP) example needed
  187. Steelmaking Process Simulations
  188. The Effects of Anodization on Pressure Impregnated Castings
  189. Mixing lots at the platers - Electrical Contacts
  190. Drawing (Print) Sign-off questions
  191. Machine Tool Builder Pre-Qualification
  192. Screw Machine Stock Users - Increase in bent bars on receiving?
  193. Is QA responsible for supplying a cleaning matrix schedule and checklists?
  194. Process Instructions via BOM for Subcontractor? (PCB Population)
  195. Printing Company - Internal Quality Checklist for each process
  196. Zinc Phosphate problems - Green Bath has turned White
  197. Printing-Sheetfed-Web-Print Finishing - How Many are ISO Registered?
  198. Engineering Material Specifications - Paint (zinc phosphate) and e-coat
  199. How do I set up GMP's for a flexible packaging converter?
  200. Welding Process Control
  201. Printing Industry Quality Control Traveler / Checklist needed
  202. Ideas On Wiring Configuration Control - Help STOP a Non Conformance!
  203. MS21075L3 nutplates versus MF5000-3
  204. this is only a test
  205. Single Minute Exchange of Dies (SMED) Information
  206. Production schedule that adds actual value and makes sense?
  207. General MIG Weld Workmanship Standard or Procedure
  208. Best/Worst Production Demonstration Runs (PDR) - Share yours
  209. Heat Treatment Validation - Titanium (6Al 4V) for 2 hours @ 700 Deg C
  210. Process or Work Instruction (WI) to Change a Progressive Stamping Die
  211. Cost of Duplicate Part Numbers
  212. Paperless Chart Recorder to Monitor Oven Cycle Temperatures
  213. Qualification of a Poron Gasket for a Silicon Acoustic Sensor Chip
  214. Tooling Validation and Verification Improvement
  215. Manufacturing Cost Estimation and Costing Procedures
  216. Cost Estimation of Sand Casting Process including the Pig Loss in estimation
  217. Plastic Identification/Test - Melt Flow Index to Determine Correct Material?
  218. Energy Savings in Glass Tablewares Company - Continuous Improvement
  219. 6-32 UNC-2B Threads are Tight after Cleaning before Painting?
  220. Grade D Laboratory Environment Airlock Requirements
  221. How does "Manufacturing Manager" differ from "Production Manager"?
  222. How to manage production? How to become an excellent production manager?
  223. Manufacturing, Purchasing & Planning Functions under Engineering - Good idea?
  224. One Tailed Process Validation - Process with only a lower specficiation limit
  225. How to Create a Traceability System in Manufacturing Process
  226. Traffic, Distribution, Imports - Reducing Cost, Traffic Process
  227. Recycling Thermoset Material
  228. How to classify maintenance level of equipments?
  229. Production Planning, Scheduling and Warehouse Management
  230. How can I die cut foam - I'm thinking of a simple hand machine?
  231. Which sample to use for PV test or DV test
  232. Die Cutter for Kevlar Fabric
  233. "Scale Counting" practices
  234. Automated Processing and Placing Parts
  235. Tyco TMS 2000Plus Replacement
  236. Generic Label Die Cutting Process flow
  237. Cost Estimating Spreadsheet for a CNC Machine & Weld Shop
  238. Benefits of an Out of Box Audit on High End IT Products
  239. OEE (Overall Equipment Effectiveness) Downtimes Calculation
  240. Surface Finish Requirements (Ra 150) for Blasted Titanium Surfaces
  241. Medical Devices and Mixed Lots
  242. Customer wants to Reduce GD&T Tolerances on Sheet Metal Subassemblies
  243. Shelf Life - The best way to monitor products with an expiry date
  244. Surface Finish Measurement Technique
  245. Any rule to set Generic Process Target % (per cent)
  246. Work Sampling of a Manufacturing Operation - FORM needed
  247. Surface Finish parameters - Mechanical stylus based testing of a cylindrical part
  248. Is an empty inspection box on form OK? Suggestions?
  249. Anodized Aluminum Surface Defects - Stains, raised surfaces, imperfections
  250. Rotary Slitter for Cutting Paper or Packaging Materials - How to make it?