The Elsmar Cove Forum > Manufacturing, Service, and Business Systems Processes > Lean - Lean in Manufacturing and Services

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1. TPM and FORD's Lean Manufacturing Deployment training course same as Toyota's
2. Lean Production vs. Lean Management
3. Lean Manufacturing - Anyone doing it? I would like to hear the horror stories
4. QS9000 vs. Class A (lean) Manufacturing certification - What are the differences?
5. Clean Room Gowning Work Instruction - Controlled Document or 'Guideline'?
6. Lean Manufacturing Software Advice and Suggestions
7. Teams and Lean Manufacturing
8. Lean Manufacturing - How do I change my company's Culture?
9. Software Justification in a Lean Environment - Convincing Management
10. Lean Manufacturing Concepts - Is 'Lean' hype?
11. Has Lean Manufacturing put on weight due to Middle Age?
12. Does Lean hold the key to success? Is Lean the ideal vehicle for moving forward?
13. Lean Training Class Exercise - Working with a local college on training materials
14. Linkage of ISO 9001:2000, ISO/TS16949 and Lean Manufacturing
15. Lean Management Systems - Part 2
16. Lean Conference Canada September 15-16, 2004
17. Open Rating Lean Assessment for Customer - Have any of you done one of these?
18. Lean Maintenance - Six Sigma's DMAIC guideline serving as a roadmap
19. Heijunka - Looking for a company we can benchmark in heijunka system
20. Development of Lean Supply in a Free-Issue Environment
21. Lean-Six Sigma: What do critics say?
22. Lean Manufacturing - Eliminating Inspection - Can Quality Survive?
23. Low Hanging Fruit - Lean Manufacturing Ideas for a Job Shop
24. LEAN 'manufacturing' within a Leasing environment
25. VSM (Value Stream Mapping) - Use constraints or leave 'wide open'?
26. What factors should I consider so as to check how "lean" a company is?
27. What is the difference between Lean and Six Sigma?
28. Lean gone wrong - Unintended consequences of some misguided attempts at Lean
29. Integration of lean principles in supply chain
30. Kaikaku / Kaizen - Which aspects of lean fit in kaikaku and which in kaizen?
31. Project Sweden - Teaching Lean - A Diary
32. Supermaket container label sample? Implementing Kaizen for one product line
33. Body of Knowledge for Lean Manufacturing
34. What are the differences between TQM and TQM 2 (continuous profit improvement)
35. Help needed creating a 5 S pack detailing the 5 S principal
36. Cell Manufacturing - The background and use of "manufacturing cells" presentation
37. Help me with this Kanban/CONWIP case!
38. Point me in the Direction of an Industrial Engineering (IE) society in IL or SE WI
39. VSM (Value Stream Management) for service industry - Lean Manufacturing
40. Lean Manufacturing Overview Aimed at Management
41. I am looking for examples of visual controls for the production floor
42. Lean training for new team - Thoughts on topics for a kick-off meeting?
43. Simple Simulation Software for Line Balancing
44. Kaizen practitioners in Los Angeles? Come into my plant and execute Kaizen events
45. Rolled Throughput Yield - Is anyone using this metric, and if so, how
46. Lean in the Tool and Die Industry (Job Shop) - Applying Lean in "one-off" production
47. Information About 5S+ (or 6S) - How Safety is incorporated into 5S
48. Departmental Performance Metrics - What's appropriate for Quality Assurance?
49. Lot Cycle Time Measurement - Statistical explanation why 95%tile
50. How do I sell 5s to middle management?
51. Looking for administrative VSM examples
52. Applying principles of lean to a calibration lab?
53. Does Lean Change the Organizational Chart?
54. Lean Implementation - Chemical Speciality Industry
55. Lean Projects from Quality Department - Visual factory
56. Inspecting one at a time is quicker?
57. Value Stream Mapping - are there any tools to use?
58. Siemens pick and place machine for chip placement - Utilization - Splicing
59. Value Stream Mapping - Can anyone help me in developing a VSM?
60. Derivation of 'Entitlement' (achievable target) in Six sigma project?
61. Where can I find more info on spaghetti charts?
62. Methodology for the implementation of Lean Enterprise
63. Layout and flow improvements - Reduced walking time? Cost savings?
64. Who's leanest? Who do you think does lean "best"?
65. Takt Time vs. Cycle Time vs. Total Cycle Time
66. Establish a New Quality System based on Lean - Starting A Late Career in Quality
67. Operation sign-offs and test stamps for KanBan cards - Inspection stamp ink smears
68. Value Stream Mapping and Symbols for Word .doc
69. Kanban cards - Trying to initiate a true Pull System - Fastener Products
70. Standard Times and Cycle Times Information
71. Toyota SMED (Single Minute Exchange of Dies) Clarification
72. Is a Kaizen Event really Kaizen?
73. Student requests help on Lean Manufacturing - Masters in industrial engineering
74. 1 hour minimum change over to 3 minute change over, (still in testing)
75. Lean Manufacturing Concepts Discussion
76. Standardized Work in High Speed Process - 350 Parts per Minute
77. Visual Kanban Board & Job Ticket - Label Printing Industry
78. Calculating Utilization % and On Time Delivery
79. Apparent vs. True Efficiencies: Are Apparent Efficiencies still Valuable?
80. Single Point Lessons Used in Production - Seeking Examples
81. Texts for Several Disciplines - Seeking Recommendations
82. Developing a Spares System - 2-bin Kanban System the best option?
83. How to Start Six Sigma GB (Green Belt) / BB (Black belt) Internal Training?
84. Examples of successful 5S projects - Introducing 5S on the shopfloor and the offices
85. Operator tool boards - Each operator has their own tool box
86. 5S, TPM, LEAN, TPR and SLIM - How to implement these concepts in process industry?
87. Lords of the Logistics - Making do with what one has
88. Lean Manufacturing using the FMEA?
89. Looking for a VSM (Value Stream Map) with Cost Data
90. Just in Time Problems - Disadvantages of JIT (Just in Time) model?
91. Multiple suppliers with one customer
92. Value Stream Mapping (VSM) Information - Manufacture of fasteners in punch presses
93. Identification of Waste - Is Packaging Waste?
94. What condition is your company in, if you score 3.0?
95. Ergonomics Metrics (Measureables) - Human factors engineering
96. Looking for Lean Consultancy Firm in Japan
97. Help required on the "lean" concept - effect on the economics of countries
98. The Physical and Socioeconomic Impact of Lean on Resources and Pollution?
99. Toyota's Real Secret: Hint, It's Not TPS
100. "Lean" and the future........
101. Generic Value Stream Map - Example of how Lean can be applied in a call center
102. Written examination in Lean Production for students studying "production engineering"
103. Looking for Lean Office Resources - Lean Office case studies, books, references
104. Does anyone know anything about "Take Charge Program" from the US?
105. Does anyone know some metrics can I use to measure Lean Manufacturing?
106. Interpreting Lean Survey Results
107. Can SMED (Single Minute Exchange of Dies) be applied to office environment?
108. Driving and Restraining Forces of Lean
109. Estimating process - Material "fast quote" - Current material prices on the web
110. Lean Manufacturing without stability - Rate it 1 to 5.
111. Visual Management - Production Scheduling Board
112. Implementing One Piece Flow
113. Can single minute exchange of dies concept be used in office?
114. Example of application of Poka Yoke, 3M, Autonomous maintenance in office
115. Lean Manufacturing Presentation - What should I include?
116. Looking for a Lean Chart - I believe it is called a Toyota chart
117. What is Andon and how do you implement Andon?
118. How to implement DFMA (design for manufacturing and assembly)?
119. Who is aware of TWI's (Training Within Industry) role in Lean at Toyota?
120. Lead time reduction project on several processes
121. TWI Explained
122. Kaizen Blitz - Who can tell me how to do Kaizen Blitz?
123. Who can tell me the difference between TPS (Toyota Production System) and Lean?
124. How to make a lean supply chain
125. Lean Production elementary exercises (scope 45 minutes) needed
126. Where does the Lean Manufacturing philosophy / tool set come from?
127. I want to know something about a supermarket production company
128. Lean in Refinery and Oil Field Operations
129. Lean Approach to Implementing Automated Administrative Tasks
130. Disadvantages of JIT (Just In Time) and Impacts on Costs
131. Looking for Information on Lean Accounting
132. Experience with Toyota's A3 Problem Solving methodology
133. Toyota's success pleases proponents of 'lean'
134. Lean thinking, Australia & New Zealand?
135. What does Lean include?
136. Tools for Identifying Waste
137. Searching for a good 5S training videos/DVD. Any suggestions?
138. How can I deterime the load of the DCM? Die cast machine loading
139. Business Case for Lead Time Reduction Project
140. Is anyone going to the "Measure Up for Success" Conference In Edmonton?
141. Deploying Continuous Improvement Plans - Anyone here come from textiles industry?
142. T-Shirt Kaizen?
143. Industry Week is putting on a Free Lean Accounting webcast
144. Lean, Mean, Dream Machine - The Boeing 787 takes shape
145. New Terms
146. VSM - should I sum up the inventory? Which C/T to choose?
147. At what stage in a company's life can you introduce Lean Manufacturing Principles
148. Determine if your final inspection practices are 'waste' or not
149. The Camry Single A3 Page Proposal - Legend or Myth?
150. HMLV Lean Questions - PCB manufacturing industry Value Stream Mapping
151. Lean in WorkFlow and Process Management
152. 3P Production Preparation Process
153. Basic Template for a Lean Project Report Out needed
154. Lean / Six Sigma Technical or Administrative Projects for Microbiology Laboratory
155. Pre & Post Test On Lean Enabler Training
156. Free 5S Color Code Standards Chart
157. Use TAKT time to optimize output of line - TAKT Time .xls
158. A Diagnostic Exercise to Fix Problems - An Article
159. An interesting paper on Lean
160. Lean Training Simulation(s) Chemical Process(es)
161. Lean in the UK - Seeking contacts to share best practices
162. 5S Implementation - Is it best to define the program first?
163. Lean Accounting - Operations Involvement?
164. A suggestion to my boss - What do you think and how will he react?
165. Kaizen or Rework
166. Knowledge about Lean - Applications and Implementation in Service Industries
167. How do we make a Pull System if operations are in different buildings?
168. Lean and Six Sigma in supply chain operations.
169. Metrics (Measurement) of Operator Ownership
170. Control of Nonconforming Items In Lean Environment
171. Lean Terms - 3Ds (Dirty, Dangerous, Difficult)
172. Kaizen Plan - What do you think about my Kaizen Plan?
173. Time Analysis of Logistics in a Warehouse
174. Shared Resources in Cell and how to address them on Work Instructions
175. How to Implement eKanban?
176. Lean Product Development Material - Basics of Lean
177. Flow of materials Information needed
178. Lean Principles with "Green" Initiatives
179. Could Factory Process Auditor and Industrial Engineer Coexist?
180. How to Calculate BCS (Build To Customer Schedule) Metric?
181. Lean Implementation Checklist/Assessment
182. How to Balance a Warehouse System
183. Lean System Developer - How should I work to prove myself?
184. Color coding Standard? Color Coding Raw Metals in a Small Machine Shop
185. Anyone willing to share their experience in Knowledge Management (KM)?
186. Can LEAN be started without correcting operational problems?
187. I would like to know more on 5S improvements
188. EOQ (Economic Order Quantities) - Solution For Parts Manufacturing Nightmare?
189. Available (Availability), Uptime and EPE in VSM (Value Stream Mapping)
190. How to Manage Overtime in the Manufacturing Environment?
191. TBM Consultants - Has anyone used them?
192. Waste Reduction by Implementation of Lean - Project Report
193. Lean Game or good Lean Exercises for Classroom Training needed
194. Terminology to Use when Indicating Project Status
195. Lean in Restaurant Chain - I think I was in the right place at the right time
196. 5S and Moving Forward - Is 5S really working here?
197. Traceablity of Small Part Lots Supplied to Production taken from Large Lots?
198. 5S Management Presentation Content Recommendation needed
199. Anyone heard of JTE principles and the JTE way?
200. Measuring the progress of Continuous Improvement Program - Methods and Criteria used?
201. Determining optimum level of Work in Progress (WIP) in between the process?
202. Implementation of 5S in a small company
203. Parts Kitting Small Electrical Terminals - Ideas wanted
204. 5's - Seiketsu interpretation
205. LEAN Difficulties - Why a company doesn't want to do LEAN
206. Kaizen event for the final QA inspection process - Kaizen help
207. Lean To Attack Manufacturing Wastes
208. Training of Japanese Manufacturing Tools
209. OEE - is there a company that offers a better display than others? and how effective
210. Are 'Standard Work Documents' used by "All" who implemented LEAN & Control Needed?
211. Games for mass participation in Continuous Improvement
212. ERP Systems: Monitoring, Inventory and Lean
213. Using Lean techniques to speed First Article Inspection
214. 5S Training Packages / materials - recommendations
215. Shingo's P-Course - Training Material
216. Just hired as lean leader for new facility expansion of existing facility w/ batchi
217. Line Balancing in Tire Manufacturing
218. CI (Continuous Improvement) Induction presentation
219. Guidelines that must be followed when developing "Standard Work" instructions
220. Lean Implementation - How can we encourage hourly buy-in
221. Money available - but I need to link to 5s
222. Video Example of Quick Setup
223. Should there be a Red Tag Time Limit, in regards to 5S
224. IMDS of BASF plastic resin PA66 (Ultramid A3WG3)
225. Supermarket Evaluation Check list - Please add-on!
226. Cell Manufacturing - Project to implement lean manufacturing principles
227. Kanban Calculation - Correct Kanban Sizes
228. 5S Implementation Success Stories - Anyone Care to Share?
229. 5S exercise for in-class training of production personnel
230. Inventory and FIFO in our goods receiving area
231. Pronunciation of SMED (Single Minute Exchange of Dies)
232. Story of Manager Apologizing to Front Line?
233. Beyond Lean manufacturing - Operation management / Performance improvement
234. How to provide Lower Flame limit (LFL) and Delta Hv(cal/g)
235. On Time Delivery Question - Project to reduce late shipments
236. 5 Whys in Print Production - Overs
237. What qualifies as "lean experience"?
238. Re: Value Stream Mapping (VSM) - Logistics / Transport
239. How do you know 3G (Gemba, Gembutsu, Genjitsu) in workshop kaizen?
240. Color coding of tools for 5S
241. Running MRP and Kanban on the same blank/part - Is this possible?
242. Small parts trouble Kanban - Problems with the common small/bulk parts
243. Jishuken - Anybody familiar with this term?
244. Preventive Maintenance Scheduling Software recommendations
245. 5S Workplace Average for those that score 5 S
246. Conference Table power-data center
247. Resources about Visual Management - Visual Factory wanted
248. Cellular Manufacturing vs. "standard line concept"
249. Time is Money - Lean Thinking - Stories of Lean Improvements
250. 8 No's --- On Lean