The Elsmar Cove Discussion Forums > Manufacturing and Service Process Topics and Business Systems Processes > Lean Manufacturing

1. TPM and FORD's Lean Manufacturing Deployment training course same as Toyota's
2. Lean Production vs. Lean Management
3. Lean Manufacturing - Anyone doing it? I would like to hear the horror stories
4. QS9000 vs. Class A (lean) Manufacturing certification - What are the differences?
5. Clean Room Gowning Work Instruction - Controlled Document or 'Guideline'?
6. Lean Manufacturing Software Advice and Suggestions
7. Teams and Lean Manufacturing
8. Lean Manufacturing - How do I change my company's Culture?
9. Software Justification in a Lean Environment - Convincing Management
10. Lean Manufacturing Concepts - Is 'Lean' hype?
11. Has Lean Manufacturing put on weight due to Middle Age?
12. Does Lean hold the key to success? Is Lean the ideal vehicle for moving forward?
13. Lean Training Class Exercise - Working with a local college on training materials
14. Linkage of ISO 9001:2000, ISO/TS16949 and Lean Manufacturing
15. Lean Management Systems - Part 2
16. Lean Conference Canada September 15-16, 2004
17. Open Rating Lean Assessment for Customer - Have any of you done one of these?
18. Lean Maintenance - Six Sigma's DMAIC guideline serving as a roadmap
19. Heijunka - Looking for a company we can benchmark in heijunka system
20. Development of Lean Supply in a Free-Issue Environment
21. Lean-Six Sigma: What do critics say?
22. Lean Document Control & Purchase Orders
23. Lean Manufacturing - Eliminating Inspection - Can Quality Survive?
24. Low Hanging Fruit - Lean Manufacturing Ideas for a Job Shop
25. LEAN 'manufacturing' within a Leasing environment
26. VSM (Value Stream Mapping) - Use constraints or leave 'wide open'?
27. What factors should I consider so as to check how "lean" a company is?
28. What is the difference between Lean and Six Sigma?
29. Lean gone wrong - Unintended consequences of some misguided attempts at Lean
30. Integration of lean principles in supply chain
31. Kaikaku / Kaizen - Which aspects of lean fit in kaikaku and which in kaizen?
32. Project Sweden - Teaching Lean - A Diary
33. Supermaket container label sample? Implementing Kaizen for one product line
34. Body of Knowledge for Lean Manufacturing
35. What are the differences between TQM and TQM 2 (continuous profit improvement)
36. Help needed creating a 5 S pack detailing the 5 S principal
37. Cell Manufacturing - The background and use of "manufacturing cells" presentation
38. Help me with this Kanban/CONWIP case!
39. Point me in the Direction of an Industrial Engineering (IE) society in IL or SE WI
40. VSM (Value Stream Management) for service industry - Lean Manufacturing
41. Lean Manufacturing Overview Aimed at Management
42. I am looking for examples of visual controls for the production floor
43. Lean training for new team - Thoughts on topics for a kick-off meeting?
44. Simple Simulation Software for Line Balancing
45. Kaizen practitioners in Los Angeles? Come into my plant and execute Kaizen events
46. Rolled Throughput Yield - Is anyone using this metric, and if so, how
47. Lean in the Tool and Die Industry (Job Shop) - Applying Lean in "one-off" production
48. Information About 5S+ (or 6S) - How Safety is incorporated into 5S
49. Departmental Performance Metrics - What's appropriate for Quality Assurance?
50. Lot Cycle Time Measurement - Statistical explanation why 95%tile
51. How do I sell 5s to middle management?
52. Looking for administrative VSM examples
53. Applying principles of lean to a calibration lab?
54. Does Lean Change the Organizational Chart?
55. Lean Implementation - Chemical Speciality Industry
56. Lean Projects from Quality Department - Visual factory
57. Inspecting one at a time is quicker?
58. Value Stream Mapping - are there any tools to use?
59. Siemens pick and place machine for chip placement - Utilization - Splicing
60. Value Stream Mapping - Can anyone help me in developing a VSM?
61. Derivation of 'Entitlement' (achievable target) in Six sigma project?
62. Where can I find more info on spaghetti charts?
63. Methodology for the implementation of Lean Enterprise
64. Layout and flow improvements - Reduced walking time? Cost savings?
65. Who's leanest? Who do you think does lean "best"?
66. Takt Time vs. Cycle Time vs. Total Cycle Time
67. Establish a New Quality System based on Lean - Starting A Late Career in Quality
68. Operation sign-offs and test stamps for KanBan cards - Inspection stamp ink smears
69. Value Stream Mapping and Symbols for Word .doc
70. Kanban cards - Trying to initiate a true Pull System - Fastener Products
71. Standard Times and Cycle Times Information
72. Toyota SMED (Single Minute Exchange of Dies) Clarification
73. Is a Kaizen Event really Kaizen?
74. Student requests help on Lean Manufacturing - Masters in industrial engineering
75. 1 hour minimum change over to 3 minute change over, (still in testing)
76. Lean Manufacturing Concepts Discussion
77. Standardized Work in High Speed Process - 350 Parts per Minute
78. Visual Kanban Board & Job Ticket - Label Printing Industry
79. Calculating Utilization % and On Time Delivery
80. Apparent vs. True Efficiencies: Are Apparent Efficiencies still Valuable?
81. Single Point Lessons Used in Production - Seeking Examples
82. Texts for Several Disciplines - Seeking Recommendations
83. Developing a Spares System - 2-bin Kanban System the best option?
84. How to Start Six Sigma GB (Green Belt) / BB (Black belt) Internal Training?
85. Product mix problem using excel .xls - Can anybody throw in some light?
86. Examples of successful 5S projects - Introducing 5S on the shopfloor and the offices
87. Operator tool boards - Each operator has their own tool box
88. 5S, TPM, LEAN, TPR and SLIM - How to implement these concepts in process industry?
89. Lords of the Logistics - Making do with what one has
90. Lean Manufacturing using the FMEA?
91. Looking for a VSM (Value Stream Map) with Cost Data
92. Product Mix - Routing Problem - LINGO or EXCEL
93. Just in Time Problems - Disadvantages of JIT (Just in Time) model?
94. Multiple suppliers with one customer
95. Value Stream Mapping (VSM) Information - Manufacture of fasteners in punch presses
96. Identification of Waste - Is Packaging Waste?
97. What condition is your company in, if you score 3.0?
98. Ergonomics Metrics (Measureables) - Human factors engineering
99. Looking for Lean Consultancy Firm in Japan
100. Help required on the "lean" concept - effect on the economics of countries
101. The Physical and Socioeconomic Impact of Lean on Resources and Pollution?
102. Toyota's Real Secret: Hint, It's Not TPS
103. "Lean" and the future........
104. Generic Value Stream Map - Example of how Lean can be applied in a call center
105. Written examination in Lean Production for students studying "production engineering"
106. Looking for Lean Office Resources - Lean Office case studies, books, references
107. Does anyone know anything about "Take Charge Program" from the US?
108. Does anyone know some metrics can I use to measure Lean Manufacturing?
109. Interpreting Lean Survey Results
110. Can SMED (Single Minute Exchange of Dies) be applied to office environment?
111. Driving and Restraining Forces of Lean
112. Estimating process - Material "fast quote" - Current material prices on the web
113. Lean Manufacturing without stability - Rate it 1 to 5.
114. Visual Management - Production Scheduling Board
115. Implementing One Piece Flow
116. Can single minute exchange of dies concept be used in office?
117. Example of application of Poka Yoke, 3M, Autonomous maintenance in office
118. Lean Manufacturing Presentation - What should I include?
119. Looking for a Lean Chart - I believe it is called a Toyota chart
120. What is Andon and how do you implement Andon?
121. How to implement DFMA (design for manufacturing and assembly)?
122. Who is aware of TWI's (Training Within Industry) role in Lean at Toyota?
123. Lead time reduction project on several processes
124. TWI Explained
125. Kaizen Blitz - Who can tell me how to do Kaizen Blitz?
126. Who can tell me the difference between TPS (Toyota Production System) and Lean?
127. How to make a lean supply chain?
128. Lean Production elementary exercises (scope 45 minutes) needed
129. Where does the Lean Manufacturing philosophy / tool set come from?
130. I want to know something about a supermarket production company
131. Lean in Refinery and Oil Field Operations
132. Lean Approach to Implementing Automated Administrative Tasks
133. Disadvantages of JIT (Just In Time) and Impacts on Costs
134. Looking for Information on Lean Accounting
135. Experience with Toyota's A3 Problem Solving methodology
136. Toyota's success pleases proponents of 'lean'
137. Lean thinking, Australia & New Zealand?
138. What does Lean include?
139. Need editable (MS Word/Excel) .doc .xls version of an A3 form
140. Tools for Identifying Waste
141. Searching for a good 5S training videos/DVD. Any suggestions?
142. How can I deterime the load of the DCM? Die cast machine loading
143. Business Case for Lead Time Reduction Project
144. Is anyone going to the "Measure Up for Success" Conference In Edmonton?
145. Deploying Continuous Improvement Plans - Anyone here come from textiles industry?
146. T-Shirt Kaizen?
147. Industry Week is putting on a Free Lean Accounting webcast
148. Lean, Mean, Dream Machine - The Boeing 787 takes shape
149. New Terms
150. VSM - should I sum up the inventory? Which C/T to choose?
151. At what stage in a company's life can you introduce Lean Manufacturing Principles
152. Determine if your final inspection practices are 'waste' or not
153. The Camry Single A3 Page Proposal - Legend or Myth?
154. HMLV Lean Questions - PCB manufacturing industry Value Stream Mapping
155. Lean in WorkFlow and Process Management
156. 3P Production Preparation Process
157. Basic Template for a Lean Project Report Out needed
158. Lean / Six Sigma Technical or Administrative Projects for Microbiology Laboratory
159. Pre & Post Test On Lean Enabler Training
160. Free 5S Color Code Standards Chart
161. Use TAKT time to optimize output of line - TAKT Time .xls
162. A Diagnostic Exercise to Fix Problems - An Article
163. An interesting paper on Lean
164. Lean Training Simulation(s) Chemical Process(es)
165. Lean in the UK - Seeking contacts to share best practices
166. 5S Implementation - Is it best to define the program first?
167. Lean Accounting - Operations Involvement?
168. A suggestion to my boss - What do you think and how will he react?
169. Kaizen or Rework
170. Knowledge about Lean - Applications and Implementation in Service Industries
171. How do we make a Pull System if operations are in different buildings?
172. Lean and Six Sigma in supply chain operations.
173. Metrics (Measurement) of Operator Ownership
174. Control of Nonconforming Items In Lean Environment
175. Lean Terms - 3Ds (Dirty, Dangerous, Difficult)
176. Kaizen Plan - What do you think about my Kaizen Plan?
177. Time Analysis of Logistics in a Warehouse
178. Shared Resources in Cell and how to address them on Work Instructions
179. How to Implement eKanban?
180. Lean Product Development Material - Basics of Lean
181. Flow of materials Information needed
182. Lean Principles with "Green" Initiatives
183. Could Factory Process Auditor and Industrial Engineer Coexist?
184. How to Calculate BCS (Build To Customer Schedule) Metric?
185. Lean Implementation Checklist/Assessment
186. How to Balance a Warehouse System
187. Lean System Developer - How should I work to prove myself?
188. Color coding Standard? Color Coding Raw Metals in a Small Machine Shop
189. Anyone willing to share their experience in Knowledge Management (KM)?
190. Can LEAN be started without correcting operational problems?
191. I would like to know more on 5S improvements
192. EOQ (Economic Order Quantities) - Solution For Parts Manufacturing Nightmare?
193. Available (Availability), Uptime and EPE in VSM (Value Stream Mapping)
194. How to Manage Overtime in the Manufacturing Environment?
195. TBM Consultants - Has anyone used them?
196. Waste Reduction by Implementation of Lean - Project Report
197. Lean Game or good Lean Exercises for Classroom Training needed
198. Terminology to Use when Indicating Project Status
199. Lean in Restaurant Chain - I think I was in the right place at the right time
200. 5S and Moving Forward - Is 5S really working here?
201. Traceablity of Small Part Lots Supplied to Production taken from Large Lots?
202. 5S Management Presentation Content Recommendation needed
203. Anyone heard of JTE principles and the JTE way?
204. Measuring the progress of Continuous Improvement Program - Methods and Criteria used?
205. Determining optimum level of Work in Progress (WIP) in between the process?
206. Implementation of 5S in a small company
207. Parts Kitting Small Electrical Terminals - Ideas wanted
208. 5's - Seiketsu interpretation
209. LEAN Difficulties - Why a company doesn't want to do LEAN
210. Kaizen event for the final QA inspection process - Kaizen help
211. Lean To Attack Manufacturing Wastes
212. Training of Japanese Manufacturing Tools
213. Excel .xls spreadsheet for Line Balancing (Time and Motion Study) needed
214. OEE - is there a company that offers a better display than others? and how effective
215. Are 'Standard Work Documents' used by "All" who implemented LEAN & Control Needed?
216. Capacity Analysis or Calculations - Excel Spreadsheet needed
217. Games for mass participation in Continuous Improvement
218. ERP Systems: Monitoring, Inventory and Lean
219. Using Lean techniques to speed First Article Inspection
220. 5S Training Packages / materials - recommendations
221. Shingo's P-Course - Training Material
222. Just hired as lean leader for new facility expansion of existing facility w/ batchi
223. Line Balancing in Tire Manufacturing
224. CI (Continuous Improvement) Induction presentation
225. Guidelines that must be followed when developing "Standard Work" instructions
226. Lean Implementation - how can we encourage hourly buy-in
227. Money available - but I need to link to 5s
228. Video Example of Quick Setup
229. Should there be a Red Tag Time Limit, in regards to 5S