The Elsmar Cove Forum > Common Quality Assurance Processes and Tools > FMEA and Control Plans

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1. Setting FMEA Scope - Trying to prevent infant mortality rate
2. Prototype Control Plan - Can anyone share with me an example
3. Control Plans - A few control plans that are generic enough to represent the facility
4. Do you need FMEA for QS 9000
5. Three Questions About Control Plan Content and Requirements
6. RPN numbers in FMEA - It is not correct to go only by the RPN numbers when doing FMEA
7. Mold Making Control Plans
8. Design Testing - Is it possible to 'Buy' an FMEA analysis from specialists?
9. FMEA as a Risk Analysis Tool for ISO 14001 Aspects and Impacts Analysis
10. FMEA & Control Plans - Controlled Documents
11. Pre-Launch Control Plan Contents - What should I include?
12. Process FMEA - No evidence that actions are considered or taken - High RPNs
13. FMEA Severity Index - Leading contributor to the RPN value
14. Containment FMEA and GP-12 (GM procedure for early production containment)
15. FMEA Information Centre Internet Web Site and FMEA Use Survey
16. Control plan dates - What are they and what are they for?
17. How to develop an Equipment / Machinery FMEA - Remember the key word: Predictive
18. Critical operations on control plan
19. Differentiating between Process and Product Characteristics in Control Plans
20. Seeking Example Control Plan
21. Control Plan or FMEA - Which comes first?
22. How Does an FMEA Work?
23. FMEA - Reduce Occurance of a Failure (or its cause) by Design Change
24. Determining Sample Size and Frequency for the Control Plan
25. Control Plans - How to distinguish controls done by operators vs. QC?
26. Control Plan Content Requirements - Level of Detail
27. How does one handle dimensions on a control plan that are purely functional?
28. Design FMEA on just Product Families - Polyether and Polyester
29. Confidentiality - Minimum / Generic Information on Control Plan
30. Seeking: Control Plan template and example
31. Updating Flow Diagrams - Internal Critical Characteristic Identified
32. FMEA Level of Detail - Is the registrar's auditor correct?
33. PFMEA - Is having the DFMEA An Absolute Requirement when doing a PFMEA
34. FMEA - Reduced D Ranking by Use of Preventative Maintenance
35. Seeking: Example of a completed FMEA
36. Process Control Plan Content: Relationship to PFMEA and Flow Diagram
37. T&E Supplier Process FMEAs
38. FMEA for a floating, plastic duck - University exercise - help!
39. When is CP required at work station?
40. Multiple controls for single failure mode
41. Must we have FMEA for ALL the products by the registration audit?
42. Performance Evaluation
43. Anyone have a good example of a T/E company control plan?
44. FMEA and "continuous improvement" - Simple electronic FMEA database
45. FMEA - Method of Determining the Occurrence Ranking
46. Recommended Actions in FMEAs
47. The FMEA Mini-Series: Using an FMEA vs. SxO for Prioritizing
48. Renault vs. AIAG FMEA - Would like details of it's usage and any training aids
49. SFMEA - System Failure Mode Analysis
50. Special Characteristics on DFMEAs - KPC's on the Design FMEA?
51. Control Methods in Control Plans
52. How to identify Special Process Characteristics in FMEA
53. FMEA and some questions from a teacher
54. Control Plan and Design FMEA (DFMEA) Links
55. Reducing both Detection and Occurance in a Design FMEA WITHOUT a Design Change
56. Shipping by our own truck as part of an FMEA - Where FMEAs should end
57. AFD (Anticipatory Failure Determination)
58. Process FMEA Applicability for an Electronic Component
59. Control Plan - Does not replace information in detailed operator instruction
60. What is the difference between a Concept FMEA and a System FMEA?
61. PFMEA Severity Ranking - 9 is with warning and a 10 is without warning
62. AIAG Releases FMEA Update - 30 June 2001
63. DFMEA Design Control response
64. Control Plans - Painting Facility - QC manager wants to remove some of the specs
65. PFMEA's for TE Suppliers
66. FMEA Comparison QS9000 and VDA 4.2
67. 4.2.3.7 - Control Plans - Information in Appendix J
68. Reference Dimensions on Control Plans
69. FMEA Third Edition Changes and Powerway
70. Control Plan - Automotive - What To Put Where
71. What are the Contents of a Typical Characteristics Matrix?
72. Potential "A" ranks/nonconformances
73. What does the APQP manual mean by the term 'Periodic Requirements'
74. Control Plans vs. Operator Instructions
75. Maintenance FMEA's - Aging Plant Equipment
76. What should the FMEA Occurence Rating be based upon?
77. Severity Matrix less Critical for Sub-Components Company?
78. Does the Detection rating have anything to do with Prevention?
79. FMEA Manual - Page 53, Table 8 says Detection Ranking
80. Difference between the Quality Plan vs. Control Plan
81. Seeking: FMEA (Failure Modes and Effects) Info
82. FMEA 3rd edition - FMEA is required only for high risk operations?
83. Defining the RPN cut off number - Working on the top 3- 5 high RPNs?
84. FMEA Help - Conduct an FMEA of a Pencil
85. When Do I Start FMEA? During project introduction?
86. Control Plans and Process Flow Diagrams: What is the Difference?
87. Using FMEA for Job Safety Analysis?
88. When Must We Update a Control Plan?
89. Control Plans - How Many are Needed? A control plan for every part number?
90. Quality database - Data to back up FMEA?
91. Process FMEA (PFMEA) RPN Corrective Action Plan
92. Detection Rating in Design FMEAs (DFMEA)
93. Severity Matrix - Severity Evaluation less critical for a Sub-Components Company?
94. FMEA - Questions with respect to applicability to the completed assembly
95. Sae J1739:2002 - Is it different from the AIAG's latest FMEA manual?
96. What mechanism do you use to control variable special characteristics?
97. Process FMEA - Should FMEA be done for all processes?
98. Seeking Ideas: Raw Material Storage Process Failure Modes
99. FMEA for Silk Screen Printing
100. PFMEA for Heat Treat Service Provider - Trying To Develop RPNs
101. Tolerance interpretation
102. PFMEA Detection Evaluation Criteria - Visual Check - Page 52 of the AIAG FMEA manual
103. FMEA Third Edition - What are the changes from the Second Edition?
104. Accredited Lab for Specific Gravity, Kinematic Viscosity, Flash Point, Fire Point
105. Help...need sample of SAE-ARP 5580
106. How Many Control Plans Are Required? We make over 100 products!
107. PFMEA Help - Page 39 in the 3rd Ed. of the FMEA Manual
108. Setup at Final Testing (electrical test)
109. What Is A Machinery FMEA (MFMEA)? SAE J1739, Section 5.
110. Need Help with Process FMEA Basics - Feasibility Analysis Outputs are Inputs to FMEA?
111. FMEA Ranking and Prioritization - Failure Modes with higher severity first?
112. Generic control plan - Check Part to Print
113. PFMEAs and Inspection Process - Feasibility Analysis
114. More Control Plan Questions - Control Plans by Process
115. Assigning numbers to control plans etc.
116. References instead of Detail - Control Method and Reaction Plan
117. Updated Process FMEA: How much detail? Closure of an External Corrective Action
118. FMEA Evolution: What Happens to Recommended Actions?
119. Logistics FMEA - Never Have done One - Need Ideas
120. TS 16949:2002 - Error Proofing Column Required in Control Plan II
121. Seeking: Bibliographical References - Characteristic Matrix for Dimensional CP
122. Short FMEA and Control Plan - What am I doing wrong?
123. FMEA RPN Number and When to Recommend to Take Action
124. The PFMEA is a living document - When should it be reviewed?
125. What? No FMEA at GM? Car clock shows the wrong day of the week!
126. FMEA for Service Provider - Detection Level Criteria - Batch Heat Treater
127. Sampling Plan - The process involves verification of employment
128. Can Training be used as Preventative Control on FMEA?
129. Quick question about RPNs - Any RPN over 100 should be actioned?
130. When is control plan required? Remanufacturing and Repackaging Company
131. Defense FMEA - MoD (UK) FMEA guidelines and scoring criteria
132. Compliance of Control Plans to Annex A - Addressing Error Proofing
133. PFMEA - RPN - Severity, Occurrence and Detection - Which one does not change?
134. Sample worksheet & Articles on use of FMEA in Aerospace/Aeronautical industry
135. Control Plan - "Latest Change Level" vs. Print Revision Level
136. PFMEA Controls - Rating Prevention, Detection and Occurrance
137. Connection between DFMEA and PFMEA - What must be transferred to the PFMEA?
138. Making the PFMEA user friendly for the production floor personnel
139. Using Control Plans as Work Instructions
140. How do KPC/KCC features work into PFMEA?
141. Development of the PFMEA - SEVERITY scores not derived from the DFMEA - Ford
142. FMEA - How can I identify all the possible modes of failure?
143. PFMEA for many products - How to reduce the number of FMEAs?
144. Special Characteristics in DFMEA (Design FMEA) - Carry over to PFMEA?
145. FMEA as a tool for identifying possible failures in Acquisition / New Start Up
146. Unreasonable FMEA request? Customer requests additional Steps in our FMEA
147. Core Tools - PFMEA - Not having the word ''NONE'' in Recommended Actions
148. Family of similar parts - Control Plans - One or more?
149. Control plans - TS 16949:2002 requires corrective actions to be addressed
150. Failure Modes that are Solved by actions already in place!
151. PFMEA failure modes for Process Function of Inspection/test
152. Mechanical Failure as a Failure Mode in the PFMEA
153. Preliminary/Prototype/Production - Transition of Documentation stage to stage
154. Dock audits on Process FMEA, Control Plan and Process Flow Diagram
155. AIAG PFMEA (3rd edition) Severity Rankings - Define a "portion of the product"
156. Generic Molding FMEA - Can some one provide me with an example?
157. Assignation of RPN rating (Detection) on Visual Inspection where subsequent operation
158. Redundant Component DFMEA Severity & Occurrance
159. Chrysler PFMEA Audit Criteria Checklist to evaluate your Process FMEA
160. FMEA and Control Plans for Transactional Processes
161. Process FMEA - Need help to clarify O (Occurrence) and D (Detection) rankings
162. How are the inspection processes and sampling plan determined?
163. Machining FMEA - I need help for good example
164. I have two doubts about PFMEA failure modes - How should I describe a "failure mode"
165. Severity Occurrence Detection Ranking Scale - 1 to 10 vs. 1 to 5
166. Machine failure defects due to no/poor maintenance for FMEA - Looking for examples
167. Ballpoint Pen DFMEA (Design FMEA)
168. Process FMEA Scope - Does PFMEA cover Incoming (Receiving) Inspection & Dock Audit?
169. The meaning of "evaluation/measurement technique" & "control method" in Control Plan
170. Things to consider in a Beer FMEA - Beer Troubleshooting
171. DFMEA (Design FMEA) - Plastic Injection Molding
172. PFMEA - Looking for a table with Human Factors
173. FMEA Reviews - At what frequency should FMEA's be reviewed?
174. DFMEA (Design FMEA) for Bulk Material - Resin for Plastic Injection Moulding
175. Medical Device Risk Analysis - FMEA vs ALARP (As Low As Reasonably Possible)
176. Drawbacks to FMEA Methods
177. Should inspection be part of the FMEA
178. FMEA and service providing - FMEA examples in fixed network carriers sector or CATV
179. Seeking: Manufacutring control plan that is based on the principles of HACCP
180. How to rank Detection for Existing Preventative design controls
181. Is Risk Assessment Still Necessary? The AIAG FMEA Manual does not address
182. Do you have any information about Design FMEA?
183. Family or individual PFMEA's (process failure modes effects analysis)?
184. FMEA - What is the relationship between Detection and Prevention? QP Newbie question.
185. TS 16949 Compliant Control Plans - Does every item need a record?
186. FMEA recommended actions column - What to do after actions are complete?
187. Applying FMEA to National-Level Issues
188. Linking of Process Control Plans To Process Documentation
189. How to do the Control Plan and MSA - Student needs help
190. Process Characteristics for small manual assembly - How to determine
191. VDA vs. AIAG - FMEA Ranking
192. Control plans for attribute hydraulic/electronic test equipment
193. PFMEA Form - What forces you to use the AIAG form for Process FMEA?
194. TS16949 Grandfather documents - Control Plans - Required or not based upon date
195. Poka-Yoke in Process FMEA (PFMEA) - Which column?
196. Can someone give a hint about FMEA about software source code
197. No "Process Owner" for the Control Plan - Who to cite in a corrective action?
198. Prototype Control Plan - Seeking an example of a completed prototype control plan
199. PFMEA on lean tools - Failure modes of a PFMEA of the tool "implementation process",
200. GM's GP12 Increased Frequency/Sample Size - B1 of the plan development section
201. Internal Use of FMEA in a small company - Valuable or not?
202. Layered Audits - Where to tie the layered audit process back to FMEA & Control Plan
203. Is there software that includes diagnostics in an FMEA?
204. Control Plans - Right hand side of the control plan was a flow chart
205. Examples and help for non-manufacturing control plans
206. What determines the contents of an FMEA (Failure Modes and Effects Analysis)?
207. FMEA Detection Ratings - Multiple layers of acceptance?
208. I need an example of how to do a Control Plan with GM's GP-11
209. Risk Management Process Workbook - Attached Files
210. Process FMEA - Help in deciding "detection ranking" of a failure mode
211. IQFMEA - Does anyone use? North American User Group?
212. Entire PFMEAs considered proprietary?
213. Toyota Firewall Process - TPS - Does anyone know what this is? Details?
214. Sample of Process FMEA for Progressive Metal Stamping needed
215. Recommended Action(s) Column - Process FMEA
216. Critical Processes - Determining what processes on the Control Plan are critical
217. Help regarding FMEA - Seeking Review
218. Linking Process Flow Charts, FMEAS and Control Plans for TS 16949
219. Corrective action in control plan per Annex A of ISO/ TS 16949: 2002 standard
220. Commerical off the shelf items (COTS) in DFMEA's (Design FMEAs)
221. Linking: Process Flow - 'Common' Process FMEAs - Control Plan
222. FMEA Severity, Occurrence, and Detection Rating - I am in need of some examples
223. PFMEA for manufacturing - Please review my Process FMEA
224. Is there an established RPN number or score for a DFMEA?
225. Implementing Control Plans to issue to the shop floor
226. When to review an FMEA - At engineering changes?
227. Differences between quality plan and control plan in TS 16949:2002
228. Determine occurrence but no data is available
229. 'Final Inspection' and 'Layout & Functional Testing' - Part of Control Plan?
230. What are your inputs for the "Process function / Requirements" column
231. FMEA as corrective tools or preventive tool?
232. FMEA start point - should it be flexible?
233. Occurence and Detection ratings - Will poka-yoke Prevention Control affect Detection?
234. FMEA as a Confidential Document - PPAP Level 3 - Can the FMEA be hidden?
235. What is classified as Key Equipment?
236. FMEA - plastic molding - Not sure how to start
237. Prototype Control Plan content - What has to be in a Prototype Control Plan?
238. How to handle Incoming (Receiving) Inspection as a PFMEA item?
239. C&E (Cause and Effects) Diagram for FMEAs for any SC,CC, Hi Impact Cs?
240. Detection Evaluation Criteria in the FMEA book is very vague
241. System FMEA, ever do that? and how?
242. Does anyone actually do a Pareto of the Top 5 (highest) RPN's of PFMEA?
243. Engine Control System - Severity of an engine failure ('dies') in a truck or bus
244. The Critical Parameter for brush holder assembly
245. Potential Failure Mode - Machine Stroke not in specification
246. Control Plans - Same seal now required by another customer
247. Requirements for Critical Characteristics, Cutomer driven and Internal
248. Shutdown FMEA required by General Motors - Looking for a sample
249. Classification column - PFMEA - Customer doesn't identify any critical characteristic
250. Method for aggregating individual RPNs and determining an overall risk rating?