The Elsmar Cove Forum > Common Quality Assurance Processes and Tools > Quality Tools, Improvement and Analysis

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1. Mistake Proofing and Poka Yoke - Looking for information
2. Mistake-Proofing, ZQC, & Failsafing - John Grout's Poka-Yoke Page
3. Problem Solving - Then Came TRIZ
4. Zero Defects & Taguchi Loss Function - ISO 9000 and the Zero Defects Philosophy
5. QFD Quality Function Deployment - Tool to map out product characteristics
6. Causes of Defects - Cause & Effect Diagrams
7. Desensitizing to reduce variation - A Taguchi technique?
8. 5-S - Sort, Straighten, Shine, Standardize, and Self Discipline
9. Measuring and Improving Quality - Choosing Measureables
10. PDCA - Plan Do Check Act Cycle - What is PDCA?
11. How do Kaizen and 5S (Five S) fit in a quality system?
12. How do QFD (Quality Function Deployment) & KANO MODEL fit in a quality system?
13. Which Quality Approach - Standards, Six Sigma, zero defect, Continuous improvement
14. Taguchi quality loss function - How do I establish the 'Consumer Loss' element?
15. 5S (Five S) Method - Basic Discussion
16. SWOT Analysis / GAP Analysis - Strengths, Weaknesses, Opportunities and Threats
17. Distinguish between problem and opportunity as follows
18. Anybody doing Balanced Scorecards?
19. QA (Quality Assurance) Department - What metrics do you use to monitor performance?
20. Balanced Score Card - Using this method for performance measurement
21. Pareto vote - Could someone explain the pareto vote process?
22. Advanced Quality System Tools - 328 page book on quality tools from Boeing
23. Shainin statistical engineering techniques
24. The 5s system, workplace organization and standardization -- Facilitators Guide
25. Five S (5S) and the Toyota Production System
26. Free Quality Tools and Where to Find Them
27. Seeking: Free Quality Tools - Ishikawa diagram, Pareto diagram, histogram, etc.
28. Looking for a benchmark on traceability. Any offers?
29. Quality Week Ideas - Initiating a 'Quality Week' at our company
30. PDCA (Plan Do Check Act) vs. DMAIC (Define Measure Analyze Improve Control)
31. Process Management Tools
32. 5S - Seiri, Seiton, Seiso, Seiketsu, Shitsuke
33. Kaizen Storage using the 5S Principles of this Concept
34. 5S (Five S) Slogan Ideas - Seiri, Seiton, Seiso, Seiketsu, Shitsuke
35. Sustaining the 5S (Five S) Program - What can I do to keep the effort ongoing?
36. Toshiro Problem Solving Process
37. What does a Pareto chart tell me that a pie chart doesn't?
38. How can 5S (Five S) purify our mind? Concentration and calm in our mind and mood?
39. 5S Audit - Seiri, Seiton, Seiso, Seiketsu, Shitsuke
40. DOE Integrated Methodology - Traditional DOE vs. Taguchi Methods vs. Shainin Techniqu
41. How can Balanced scorecard (a measurement of performance tool) be used in ISO 9001?
42. Improvement tools - Best practices - Including Mind Maps vs. Fishbone
43. COPs (Customer Oriented Processes), Turtle Diagrams and an Octopus or Two
44. Quality Function Deployment (QFD) - Seeking information on QFD
45. Mini 5S - Implementing TQM - Seeking Suggestions
46. Shainin vs. Fisher vs. Taguchi DOE
47. Ishikawa Fishbone for Electronics Assembly
48. Quality System Ineffective - Fishbone Diagram the QMS System
49. What is an Octopus Map?
50. Opportunity for Improvements, Auditing & Review
51. Affinity Diagram - KJ Method - Kawakita Jiro
52. Standardization of Problem Solving - 6 Sigma, Red-X, 8D, VA/VE, PDCA, RCA, C&E
53. Key Quality Metrics - Manufacturing - Putting together a scorecard
54. The Sub-Set of Quality Tools
55. 5S News Letter - HELP NEEDED! I've been selected as the secretary!
56. Process Productivity - Identifying Strengths and weaknesses of a production facility
57. How is your organization implementing the balanced scorecard
58. How long have you known balanced scorecard?
59. How much do you know about balanced scorecard?
60. What is the Difference between Kaizen and Six Sigma?
61. Kanban System Game - A Computer Simulation
62. Natural process limits for quality metrics. Do you use them?
63. How to Calculate the Cost of Poor Quality (COPQ)
64. What's the difference between using PPM or Defect Rate in a process?
65. Interview Question: How do you sort problems?
66. Project Decision Trees Recommended by Auditor - Seeking Examples
67. Tool validation / Tool change over program
68. Poka Yoke - Formed Wire - I need help with this part
69. Customer Satisfaction Survey Assistance Requested
70. Interrelationship between process, WI, procedures
71. Problem Solving Techniques - Seeking Information
72. QFD (Quality Function Deployment) Information Resources -- Are these any good?
73. Post Mortem for IQA Processes - Does anyone do post mortems?
74. Value Stream Mapping Tools - Seeking VSM tools (i.e. clipart, icons, symbols, etc)
75. Questions about Taguchi style Designed Experiments (DOE)
76. Pole Data Trend Analysis Help - Monitoring the % of poles that we have to straighten
77. Agile and Oracle - Does anyone have experience with Agile integrated with Oracle?
78. Anyone enrolled in a Performance Excellence Award Program?
79. People, Product quality, Material flow and other critical metrics
80. Sample size to determine confidence interval
81. Key Performance Indicators - Do I have to have one for ALL of my processes?
82. What performance measurement is applicable for QA Inspectors?
83. Tensile / Pull test standards / Specimens - 14 mil vinyl interior products
84. Injection Molding Metrics or Key Performance Indicators
85. Search for another name for "Standardization Process" or "Routine Management"
86. Writing Reports - Giving detailed information on a Continuous Improvement Project
87. Seeking Print Shop Quality Measures/Survey
88. Standard Work Combination Sheet needed
89. Pareto Charts - Analytical tools - Form Attached
90. 5S blitz workshop - One of my first missions is to develop a 5S training course
91. Looking for EFQM instruments (questionnaire?)
92. Customer wants AS9103 applied to 30 piece order.
93. Tools for analyzing 3 factors at the same time
94. What are Key Performance Indicators for Maintenance Company - Housekeeping Service
95. 10 Success Criteria for Software Development
96. Analysis of Data for Continuous Improvement
97. Balanced Scorecard - How to USE Balanced Scorecard?
98. TPM according JIPM (Japan Institute of Plant Maintenance) concepts - JIPM or JIPM-S
99. About QCC (Quality Control Circle) - How to define subject?
100. What is the most under-rated, or over-rated, quality tool or technique?
101. 5 Whys powerpoint .ppt training presentation - Attached
102. DOE - Qualitative Response - 4 Variables at 3 Levels Maximum
103. Reject Rates - Lots and split lots
104. Logistical or Quality PPM's? Calculation of PPM relevant parts
105. Looking for access database to control and monitor concerns & internal figures
106. MBA Curriculum Question
107. 8D process question - Potentially defective product in your customer base
108. Making reports and follow-up on KPI's - Seeking help on how to track and report
109. GD&T Parallelism Interpretation - Print which has a note: //|0.5 | A.
110. Do you DOE? Use of "Design of Experiments"
111. Clients' Charter Effectiveness Study
112. Keeping a Stable Process for a company, any suggestions? Should I being doing more?
113. Looking for a 5 WHYs Example - 5 Why for a service (transactional) issue
114. Can I use the S/N ratio analysis? Injection molding process
115. Supervisor Evaluation - Evaluation that I could give to my employees to rate me
116. Kepner Tregoe Analysis (KTA) - Seeking Information
117. How to start with TPM (Total Preventative Maintenance)
118. Risk analyses of quality system processes
119. Tools for improvement team - Review all shifts, operations and processes
120. Tasked with Raising Quality Awareness - Metrics to apply - Identification wrist bands
121. CMM Programming verification - How would you verify that a CMM program is correct?
122. Continuous Improvement Process: Revamp required - advice on the way forward request
123. Quality Award Winners - The "road" to win a quality award
124. Six Sigma chart - How do I convert a database into a chart with binomial distribution
125. What is the right method to set quality goal? Goal Setting 10X (68% improvement)
126. SWAT Team approach to problems - What other triage methods have people employed?
127. Confusion - Which tools are used and why on a daily basis?
128. Warranty Return Rate - How do you calculate?
129. CAR NCMR Software - SQL based, just for NCMR's and CARs
130. Warranty Question Tree to determine differences between engineering and workmanship
131. Switching to new problem solving methodology
132. Should low volume supplier PPM comparisons consider level of opportunity for error?
133. Project to reduce the month end despatch rush
134. TPM increasing employee overtime costs - How to reduce costs?
135. Eliminating seven wastes - How do I and what are some good information resources?
136. Design of Experiments - Details of Shainin technique and a training source - India
137. DOE - Design of Experiments? What does that mean?
138. Visualization of KPI data - Your ideas please
139. TPM (Total Productive Maintenance) Implementation Handbook
140. Apply Taguchi method for Web-based application development
141. Software for tracking QMS training - Database to track training requirements
142. What tool to use to evaluate software issues
143. What Can You Do with Active Server Pages?
144. Commissioning New Gas Chromatography - Any statistical tool or method to be used?
145. Suggestion Program - Suggestion programs to improve our own and benchmark against
146. Pattern Recognition Replaces Manual Inspections
147. Cost of Poor Quality (COPQ) - Iceberg picture
148. Simplified version of QFD (Quality Function Deployment) - Ford
149. How to use Pictograph as a Problem Solving Tool in Automotive Industry
150. Quality System Basics & 7 Tools in Practice .ppt Powerpoint File
151. The "Pillars of Total Quality Management" (TQM) Presentation - Any ideas
152. How do I qualify a new tester for acoustic devices - Gage R&R?
153. Acceptable Error Rates for Order Picking and Order Entry
154. Time Study, Line Balancing, Elemental Analysis, Line Efficiency - Software to use?
155. Normal Ratio for QA to Total Hourly Labour?
156. Deming Cycle PDCA - The Check phase clarification, please
157. Quality, Cost, Delivery, Safety, Morale/Man, Machine, Material, Method Spread Sheet
158. Is "rounding" acceptable when measuring parts? Tolerance Limits - What is acceptable?
159. Is Quality System Audit a Prevention or Appraisal Cost?
160. List of QA (Quality Assurance) Tools and Techniques
161. Information about Manufacturing Process Self Control and its potential risks
162. CPM (Crititcal Path Methods) Calculations - Help needed
163. DOE (Design of Experiments) for ultrasonically welding plastic lids
164. How good are the generic Quality tools?
165. Can anyone send me TPM Assessment Checklist?
166. Drawing CUSUM Control Charts - Need a simple step by step example
167. Defect Data Collection or FRACAS Presentation - Looking for presentations
168. Objective methods to evaluate and rate 5S implementation achievements
169. Which tool should be used first - MSA or SPC
170. RTY (Rolled Throughput Yield) - Use Poisson Distribution Calculation
171. How to write clear & concise Problem Statement when using problem solving techniques?
172. Quality Improvement Tools for the Aerospace Industry
173. Is zero defects possible? We are dealing with 25 to 30 parameters
174. Garment Sewing Standard Time Calculation Method
175. Traditional Quality Costing vs. Activity Based Costing (ABC Quality Costing)
176. Predictive Quality Indicators - Manufacture of semiconductor optoelectronic products
177. What is a Paynter chart? Example of a Paynter chart
178. What PPM (Parts Per Million) targets do you use internally?
179. Five S checklist examples etc...
180. How to evaluate and analyze Customer Satisfaction Surveys
181. Information of the Malcolm Baldrige National Quality Award
182. How to use P-D-C-A in test activities?
183. Tracking Cost of Quality - Inspection laboratory and production inspection time/cost
184. Looking for industry standards to track customer credits
185. PPM (Parts Per Million) for Low Volume Production
186. Relationship between quality assurance costs and failure costs
187. Minitab vs JMP: compare, contrast, recommend?
188. 5S Material (seiri, seiton, seiso, seiketsu, shitsuke) needed
189. Labeling poke-yoke devices
190. DPPM vs. PPM - What is its purpose and use?
191. Trouble Shooting for Welding Process
192. How many ways do you classify your scrap?
193. Supplier performance evaluation
194. Which SPC tool would be best for textile or leather garment manufacturing?
195. Why-Why Analysis Example Related to Service Sector
196. Visual Inspection Not 100% Effective - How to Improve Visual Inspection
197. DEA (Data Envelopment Analysis) for Benchmarking
198. What quality tools are really used?
199. Cost of Rejected Components - Trying to pokayoke a process
200. Familiar with The Oz Principle?
201. FEMA Pro 6 software - looking for other users to share experience
202. Failure Analysis - can anyone recommend a method to use other than '5-Whys"?
203. FORD Quick QFD (Quality Function Deployment) Document information wanted
204. TQM Model as a 'House'
205. 5S Administration and Office Audit Check Sheet(s) wanted
206. 5S Deployment Sequence
207. Introduce Continual Improvement in a Mining Equipment Service Company – HOW?
208. Calculating Quality Level for a Product - Small Batch Manufacturing
209. Pareto Analysis for Common Defects - To pareto or not to pareto
210. Gage R&R on Attribute Data Using Minitab 14 - Data from Automated Test Systems
211. 5s .ppt or other Presentations - I Need 5S Visual Displays for Training
212. Implementing "Control of Documents" Basics at New Company
213. 5S Cleaning Standards Documentation and the 5S Process
214. Establishing Proposal Metrics in a Factory Construction Company
215. Resource Outsourcing Problems - Individual Performance Metrics - Any suggestions?
216. Recommendation for a Planning tool which gives an Alarm at Specific Time & Others.
217. Computing Supplier Quality with multiple UOM
218. Benefits of Lean, Lean Six Sigma, Six Sigma, Balanced Scorecard - Making the case
219. Anyone willing to share anything related to Quality Control Project (QCP)?
220. Can anyone suggest regarding advanced improvements on 5S
221. Instrumental Product Quality models
222. Xerox's Problem Solving Process information
223. Free Data Analysis Check Sheet & Calculator
224. Process Improvement Team - Where to Start - Looking at Casting Inclusions
225. Difference between a Goal and an Objective within TQM
226. I would like to know how to distinguish between Stochastic and Repetitive Failure
227. Process Transfer - How to analyse all items and threads?
228. How Can I Identify any Drawbacks of 8D Problem Solving Methodology
229. Can somebody help me to compare the DMAIC methodology used in Six Sigma with 8D?
230. How would you Verify Repeatability and Reproducibility of Measurement Systems?
231. Are you Aware of Training Within Industry (TWI)?
232. Seven Quality Tools diagrams and charts software - Excel alternative?
233. Implementing Multiple Programs (Tools) in a Company - Conflicts?
234. Balanced Scorecard Information / Examples
235. Cost of Poor Quality (COPQ) and Reputation
236. Barriers to Quality Improvement (BQI)
237. Does your company use Six Sigma and/or Lean?
238. Time and Motion Study + VSM (Value Stream Mapping)
239. Definitions of direct & indirect cause that needs to be answered in a 5 WHY analysis?
240. Is anyone familiar with this software program from CEBOS?
241. Control and Handling of Limit or Boundary Sample - Molding company and we get flash
242. DOE (Design of Experiment) with Several Output Variables
243. Design of Experiment (DOE) Help Needed
244. Fault Tree Analysis (FTA) - Application - Preventive, Corrective or Risk Analysis?
245. What is the definition of "In-process" ?
246. Practical Problem Solving for Management Development
247. Monte Carlo Simulation Methods
248. Using Median for Central Location - Analysis of Nonparametric Data
249. Methods to measure Key Performance Indicators (KPI)
250. When to use Linearity and Bias - appropriate for paper tensile strength?