Marc
8th July 1998, 03:04 AM
This is from a listserve. The whole document was not there, but I'll try to get the remaining part:
-> From: <cooj@star.brisnet.org.au> Subject: Re: REQ:
-> Proposed ISO 9001/Lusk/Darracott/coolj
->
-> ISO 9001: PHASE 2 REVISION WORKING DRAFT 4 QUALITY
-> SYSTEMS: MODEL FOR QUALITY ASSURANCE IN DESIGN
-> DEVELOPMENT, PRODUCTION, INSTALLATION AND SERVICING.
->
-> 0 INTRODUCTION 1 SCOPE 2 REFERENCES 3 DEFINITIONS 4
-> QUALITY SYSTEM REQUIREMENTS
->
-> 4.1 GENERAL
->
-> The Supplier shall establish, document and maintain a
-> quality system as a means of implementing the process
-> operations necessary to ensure that product conforms to
-> specified requirements. The quality system shall cover
-> all applicable requirements of this International
-> Standard.
->
-> 4.2 EXECUTIVE MANAGEMENT RESPONSIBILITY 4.2.1 QUALITY
-> POLICY
->
-> The supplier's management with executive responsibility
-> shall define and document:
->
-> a) its policy for quality. The policy shall be relevant
-> to the suppliers goals and the expectations and needs of
-> its customers. The supplier shall ensure that this policy
-> is understood and maintained at all levels in the
-> organisation.
->
-> b) its objectives for quality. The objectives shall be
-> expressed in terms that can be measured.
->
-> c) its commitment to quality shall be directed to the
-> satisfaction of customers and other stakeholders. 4.2.2
-> STRATEGIC PLANNING
->
-> The supplier shall develop plans for strategic planning.
-> The supplier shall:
->
-> - cover a defined period and relate to stated strategy; -
-> incorporate the requirements of this standard into the
-> business planning process; - define the sources of
-> information used during the planning process; -
-> prioritise the achievement of quality policy; - define
-> methods to deploy the planned requirements to work
-> activities
->
-> 4.2.3 MANAGEMENT REPRESENTATIVE
->
-> Supplier's management with executive responsibility shall
-> appoint a member of its own management who, irrespective
-> of other responsibilities shall have defined authority
-> for:
->
-> a) ensuring that quality system requirements are
-> established, implemented and maintained in accordance
-> with this International Standard.
->
-> b) reporting on the performance of the quality system to
-> the supplier's management for review and as a basis for
-> improvements of the quality system. (See 4.2.4)
->
-> NOTE: The responsibility of a management representative
-> may also include liaison with external bodies on matter
-> relating to the supplier's management system
->
-> 4.2.4 MANAGEMENT REVIEW
->
-> The supplier's management with executive responsibility
-> shall review the quality system at defined intervals
-> sufficient to ensure its continuing suitability and
-> effectiveness in satisfying the requirements of this
-> International Standard and the supplier's stated quality
-> policy and objectives. Records of such review shall be
-> maintained. (See 4.5.5.4)
->
-> 4.3 CUSTOMER REQUIREMENTS 4.3.1 EVALUATION OF CUSTOMER
-> REQUIREMENTS
->
-> The supplier shall:
->
-> a) establish, assess and define customer and market
-> requirements; b) confirm that all processes for the
-> introduction of a new product are in place; c) prepare
-> product information which shall accurately relate to the
-> specification of the product, its availability and
-> timeliness of delivery; d) define its obligation to
-> customers including warranties.
->
-> 4.3.2 REVIEW OF AGREEMENT 4.3.2.1 Review
->
-> Each accepted tender, contract and order (statement of
-> requirement) shall be reviewed by the supplier to ensure
-> that:
->
-> a) the requirements are adequately defined and
-> documented. Where no written statement of requirement is
-> available for an order received by verbal means, the
-> supplier shall ensure that the order requirements are
-> agreed before their acceptance. b) any contract or
-> accepted order requirements differing from those in their
-> tender are resolved
->
-> c) the supplier has the capability to meet contract or
-> accepted order requirements.
->
-> 4.3.2.2 Amendment to contract
->
-> The supplier shall identify how amendment to a contract
-> is made and correctly transferred to functions concerned
-> within the supplier's organisation.
->
-> 4.3.2.3 Records
->
-> Records of contract reviews shall be maintained
->
-> NOTE 1: Channels for communication and interface with the
-> customer's organisation in these contract matters should
-> be established
->
-> NOTE 2: For the purpose of this International Standard,
-> the terms "contact" or "accepted order" are defined as
-> "agreed requirements" between the supplier and customer
-> transmitted by any means.
->
-> 4.3.3 CUSTOMER INTERFACE REQUIREMENTS
->
-> The supplier shall:
->
-> a) regularly review the method used for promoting
-> customer contacts;
->
-> b) implement effective liaison with customers to enable
-> successful outcome to the contract/order agreement;
->
-> c) receive, record respond to and assess customer
-> complaints and reports of product nonconformities in
-> accordance with agreements;
->
-> d) inform customers of progress/results relating to their
-> requests and complaints;
->
-> e) monitor and summarise information and feedback of
-> customer's experience and expectations for review by the
-> functions concerned.
->
-> f) protect customer data and information
->
-> 4.4 RESOURCE MANAGEMENT 4.4.1 General
->
-> The supplier shall identify resource requirements,
-> provide adequate resource requirements, provide adequate
-> resources and assign trained personnel for management,
-> performance of work and verification activities including
-> quality audits.
->
-> 4.4.2 PEOPLE MANAGEMENT 4.4.2.1 People performance
->
-> The supplier shall:
->
-> - select people on the basis of capability to satisfy the
-> skills needed for the defined work;
->
-> - ensure effective communication of quality related
-> information needed to perform defined tasks;
->
-> - periodically assess the quality related performance of
-> personnel.
->
-> 4.4.2.2 People development
->
-> (a) Education
->
-> The supplier shall:
->
-> - educate people to accept personal responsibility for
-> the achievement and improvement of quality work;
->
-> - educate personnel to have an active involvement and
-> influence on the quality of product provided to
-> customers.
->
-> (b) Training
->
-> The supplier shall:
->
-> - identify the training needs of personnel;
->
-> - establish planned action for updating the skills of
-> personnel;
->
-> - provide training of all personnel performing activities
-> affecting quality;
->
-> - qualify personnel required to perform specific assigned
-> tasks (Qualifications shall be on the basis of
-> appropriate education, training and/or experience, as
-> required);
->
-> - maintain appropriate records of training.
->
-> 4.4.2.3 People support
->
-> (a) Safety
->
-> The supplier shall ensure that:
->
-> - all personnel are educated as to their responsibility
-> towards safety.
->
-> - appropriate safety training is provided. This shall
-> include awareness of any applicable statutory or
-> regulatory requirements and recognised codes of practice.
->
-> - management takes a positive lead in encouraging and
-> giving recognition to safe working practices.
->
-> - all accidents are recorded and that appropriate
-> corrective action is taken to prevent their recurrence.
->
-> (b) work environment
->
-> The supplier shall provide a working environment that is
-> suitable for executing the type of work that is
-> performed.
->
-> 4.4.3 MATERIALS MANAGEMENT 4.4.3.1 General
->
-> The supplier shall define the methods used for materials
-> management. This shall include the control of all
-> equipment, stores and material items incorporated into
-> the product to ensure the conformance to specified
-> requirements.
->
-> 4.4.3.2 Purchasing
->
-> (a) Evaluation of sub-contractors
->
-> The supplier shall:
->
-> - evaluate and select sub-contractors on the basis of
-> their ability to meet sub-contract requirements including
-> quality system and quality assurance requirements;
->
-> - define the type and extent of control exercised by the
-> supplier over sub-contractors. This shall be dependent on
-> the type of product, the impact of the subcontracted
-> product on the quality of the final product and where
-> applicable, on quality audit reports and/or quality
-> records of sub-contractors previously demonstrated
-> capability and performance;
->
-> - establish and maintain quality records of acceptable
-> sub-contractors (see 4.5.5.4)
->
-> (b) Purchasing data
->
-> Purchasing documents shall contain data clearly
-> describing the product ordered, including where
-> applicable:
->
-> (i) the type, class, grade or other precise
-> identification;
->
-> (ii) the title or other identification and applicable
-> issue of specifications, drawings, process requirements,
-> inspection instructions and other relevant technical
-> data, including requirements for approval or
-> qualification of product, procedures, process equipment
-> and personnel;
->
-> (iii) the title, number and issue of the quality system
-> Standard to be applied.
->
-> The supplier shall review and approve purchasing
-> documents for adequacy of specified requirements prior to
-> release.
->
-> (c) Verification of purchased product
->
-> (i) Supplier verification at sub-contractors
->
-> Where the supplier verifies purchased product at the
-> sub-contractors premises the supplier shall specify the
-> verification arrangements and the method of product
-> release in the purchasing document.
->
-> (ii) Customer verification of sub-contracted product
->
-> Where specified in the contract, the supplier's customer
-> or representative shall be afforded the right to verify
-> at the sub-contractors premises and the supplier's
-> premises that sub-contracted product conforms to
-> specified requirements. Such verification shall not be
-> used by the supplier as evidence of effective control of
-> quality by the sub-contractor.
->
-> Verification by the customer shall not absolve the
-> supplier of the responsibility to provide acceptable
-> product nor shall it preclude subsequent rejection by the
-> customer.
->
-> 4.4.3.3 Customer supplied product
->
-> The supplier shall provide for the verification, storage
-> and maintenance of customer supplied product provided for
-> incorporation into the finished product.
->
-> The supplier shall:
->
-> (a) examine customer supplied product on receipt for
-> completeness, proper type and to detect transit damage;
->
-> (b) control such product from receipt onwards according
-> to the requirements of this International Standard;
->
-> (c) ensure the customer supplied product is suitably
-> identified and that the product is only used for the
-> designated purpose. Any such product that is lost,
-> damaged or is otherwise unsuitable for use shall be
-> recorded and reported to the supplier's customer. (see
-> 4.5.5.4)
->
-> NOTE: Verification by the supplier does not absolve the
-> customer of the responsibility to provide acceptable
-> product.
->
-> 4.4.3.4 Product Identification and Traceability
->
-> Where appropriate, the supplier shall identify the
-> product by suitable means from receipt and during all
-> stages of production, delivery and installation.
->
-> Where, and to the extent that, traceability is a
-> specified requirement, individual product or batches
-> shall have a unique identification. This identification
-> shall be recorded on related records and provide a means
-> for traceability (see 4.5.5.4).
->
-> 4.5 PROCESS MANAGEMENT 4.5.1 GENERAL
->
-> The supplier shall identify, manage and control all
-> processes that together constitute the work operations
-> necessary to meet customer requirements. This shall
-> include process ownership, the internal structure of each
-> process and shared support systems. The requirements for
-> interface between processes shall be specified.
->
-> 4.5.2 RESPONSIBILITY and AUTHORITY
->
-> The responsibility, authority, reporting structure and
-> the interrelation of all personnel, performing work in
-> process operations shall be defined and documented. 4.5.3
-> DOCUMENTED PROCEDURES
->
-> The supplier shall:
->
-> a) prepare documented procedures describing the work
-> methods to be used in process operations which directly
-> affect quality. The work methods employed shall reflect
-> the policies and capabilities of the supplier's
-> organisation as well as any legislative requirements.
->
-> b) effectively implement the documented procedure
->
-> For the purpose of this International Standard the degree
-> of documentation required for the procedure that form
-> part of the quality system shall be dependent on the
-> methods used, skills needed and the training acquired by
-> personnel involved with carrying out the activity.
->
-> 4.5.4 WORK PREPARATION AND CONTROL
->
-> 4.5.4.1 Work definition
->
-> The requirements for work that influence product quality
-> shall be clearly specified and accurately communicated.
-> Acceptance criteria shall be established for the
-> specified requirements for work and for workmanship.
-> Incomplete, ambiguous or conflicting requirements shall
-> be resolved with those responsible for imposing these
-> requirements.
->
-> 4.5.4.2 Work planning
->
-> The supplier shall identify and plan the work activities
-> within the process operations. The plans shall describe
-> or reference these activities.
->
-> 4.5.4.3 Work Control
->
-> The supplier shall ensure that controlled conditions are
-> established for carryout the performance of work in
-> accordance with planned arrangements. This shall include
-> a verification of the capability of process operations to
-> produce in accordance with thew specified requirements
-> for work.
->
-> 4.5.4.3 Review of Legislation
->
-> The supplier shall comply with applicable statutory and
-> regulatory requirements for health, safety and
-> environment and relevant national and international
-> standards and codes.
->
-> 4.5.5 DOCUMENTATION AND DATA CONTROL
->
-> 4.4.4.1 General
->
-> The supplier shall define the structure of the
-> documentation used in operating the quality system used
-> in a quality manual. The quality manual shall include or
-> reference the documented procedures that form part of the
-> quality system. The supplier shall control all documents
-> and data that relate to the requirements of this
-> international standard including, to the extent
-> applicable, documents of external origin such as
-> standards and customer drawings.
->
-> NOTE; Documentation and data can be in the form of any
-> hard copy media or they can be in electronic or other
-> media.
->
-> 4.5.5.2 Approval and issue
->
-> The documents and data shall be reviewed and approved for
-> adequacy by authorised personnel prior to issue. A master
-> list or equivalent document control procedure identifying
-> the current revision status of documents shall be
-> established and be readily available to preclude the use
-> of invalid and/or obsolete documents.
->
-> Controls shall also ensure that:
->
-> a) the pertinent issues of appropriate documents are
-> available at all locations where process operations
-> essential to the effective functioning of the quality
-> system are performed. b) Invalid and/or obsolete
-> documents are promptly removed from all points of issue
-> or use, or otherwise assured against unintended use. c)
-> Any obsolete documents retained for legal and/or
-> knowledge preservation purposes are suitably identified.
->
-> 4.5.5.3 Document Changes
->
-> Changes to documents shall be reviewed and approved by
-> the same functions/organisations that performed the
-> original review and approval unless specifically
-> designated otherwise. The designated
-> functions/organisations shall have access to pertinent
-> background information upon which to base their review
-> and approval. Where practicable, the nature of the change
-> shall be identified in the document or appropriate
-> attachments.
->
-> 4.5.5.4 Control of Quality Records
->
-> The supplier shall provide for the identification,
-> collection, indexing, access, filing, storage,
-> maintenance and disposition of quality records. Quality
-> records shall be maintained to demonstrate conformance to
-> specified requirements and the effective operation of the
-> quality system. Pertinent sub-contractor quality records
-> shall be an element of these data. All quality records
-> shall be legible and stored and retained in such a way
-> that they are readily retrievable in facilities that
-> provide a suitable environment to minimise deterioration
-> or damage and to prevent loss. Retention times of quality
-> records shall be established and recorded. Where agreed
-> contractually, quality records shall be made available
-> for evaluation by the customer or his representative for
-> an agreed period.
->
-> Note: Records can be in the form of any hard copy media
-> or they can be in electronic or other media. 4.5.5.5
-> Handling and Delivery
->
-> (a) General
->
-> The supplier shall provide for the handling, storage,
-> packaging, preservation and delivery of product. This
-> shall include:
->
-> i) Handling:
->
-> -providing methods of handling product that prevent
-> damage or deterioration,
->
-> ii) Storage:
->
-> -providing designated storage areas or stock rooms to
-> prevent damage or deterioration of product, pending use
-> or delivery. Appropriate methods for authorising receipt
-> and the dispatch to and from such areas shall be defined.
-> In order to detect deterioration, the condition of
-> product in stock shall be assessed at appropriate
-> intervals.
->
-> iii) Packaging:
->
-> - the control of packing, packaging and marking processes
-> ( including materials used ) to the extent necessary to
-> retain the conformity of product quality to specified
-> requirements.
->
-> iv) Preservation:
->
-> -appropriate methods for preservation and segregation of
-> product shall be applied when such product is under the
-> supplier's control.
->
-> v) Delivery:
->
-> - the protection of the quality of product when delivery
-> of the finished product to destination is part of the
-> suppliers undertaking.
->
-> 4.6 MEASUREMENT
->
-> 4.6.1 GENERAL
->
-> The supplier shall provide for the measurement of process
-> performance, product characteristics and quality system
-> operation to verify the achievement of results.
->
-> This shall include collecting, analysing, summarizing and
-> disseminating pertinent measurement data on the quality
-> of process, product, and quality system from all relevant
-> sources.
->
-> 6.6.2 PROCESS PERFORMANCE MEASUREMENT
->
-> This shall include:
->
-> a) criteria for selecting the quality characteristics of
-> process performance requiring measurement:
->
-> b) the scope, type and frequency of measurement:
->
-> c) methods for ensuring consistency, validity,
-> standardisation, security, review, update and timely
-> access of quality measurement data throughout the
-> suppliers organisation and to customers and
-> sub-contractors, as appropriate.
->
-> 4.6.2 PRODUCT VERIFICATION MEASUREMENT
->
-> This shall include all measurement activities necessary
-> to assure that the specified requirements for product are
-> met.
->
-> 4.6.3.1 Inspection and Testing
->
-> The supplier shall:
->
-> a) determine inspection and testing needs which are
-> necessary to verify that that specified requirements are
-> met. Required inspection and testing needs and the
-> records to be established shall be documented in the
-> product quality plan (see <4.2.2.a>); b) Carry out all
-> specified inspection and tests, including those specified
-> on receipt of product, in-process or at final inspection
-> in accordance with the product quality plan (see
-> <4.2.2.a>). Establish and maintain quality records (see
-> 4.5.5.4) of the results of inspection and testing to
-> provide evidence of conformance of the completed product
-> to specified requirements with defined acceptance
-> criteria. Non conforming inspection and test results
-> shall be included in the quality records. Records shall
-> identify the inspection authority responsible for the
-> release of conforming product (see 4.5.5.4). c)
-> Positively identify and record any product that is
-> released for urgent production or installation purposes
-> in order to permit immediate recall and replacement in
-> the event of non-conformance to specified requirements.
-> This should not preclude activities required by the
-> product quality plan. d) Not deliver finished product
-> until all the activities specified in the product quality
-> plan have been satisfactorily completed and the
-> associated data and documentation is available and
-> authorised.
->
-> 4.6.3.2 Inspection and Test Status
->
-> The status of the product with regard to the verification
-> activities shall be identified as follows:
->
-> a) awaiting inspection and test, or b) passed inspection
-> and test, or c) nonconforming.
->
-> The inspection and test status of product shall be
-> identified by suitable means which distinguishes product
-> with differing inspection and test status. The
-> identification of inspection and test status shall be
-> maintained as defined in the quality plan throughout
-> production, installation and servicing of the product (or
-> delivery of the service) to ensure that only product that
-> has passed the required inspection and test is
-> dispatched, delivered, used or installed.
->
-> 4.6.4 AUDIT MEASUREMENT
->
-> 4.6.4.1 General
->
-> Audits shall be used to verify that the stated policies,
-> objectives, plans, processes, written procedures and all
-> other elements of the quality system have been
-> implemented and are operating effectively in achieving
-> the expectations and needs of the supplier's organisation
-> and customer satisfaction.
->
-> NOTE: Guidance on quality audit is given in ISO 10011
->
-> 4.6.4.2 Internal Quality Audits
->
-> The supplier shall carry out a system of planned internal
-> quality audits of the quality system, process and / or
-> product.
->
-> Internal audits shall be scheduled on the basis of the
-> status and importance of the activity and shall be
-> conducted by trained personnel independent of those
-> having direct responsibility for the work being
-> performed.
->
-> The results of the audit shall be documented and brought
-> to the attention of the personnel having responsibility
-> in the area audited.
->
-> The management personnel responsible for the area audited
-> shall take timely corrective action on the deficiencies
-> found by the audit.
->
-> NOTE 1: The results of the internal and external audit
-> are normally included in Management Review of the system
-> (see 4.2.4).
->
-> NOTE 2: All audit reports and records should be retained
-> for a minimum of two years, unless specified otherwise.
->
-> 4.6.5 CUSTOMER SATISFACTION MEASUREMENT
->
-> The supplier shall identify the means by which customer
-> satisfaction is measured and monitored.
->
-> 4.6.6 MEASUREMENT DATA ANALYSIS
->
-> The supplier shall analyse the measurement data to
-> determine progress on the achievement of quality
-> objectives and customer satisfaction.
->
-> The analysed results shall be reported to the functions
-> concerned and to executive management for review of the
-> quality system.
->
-> 4.6.7 STATISTICAL TECHNIQUES
->
-> The supplier shall identify the need for statistical
-> techniques required for establishing, controlling and
-> verifying process capability and product characteristics.
->
-> 4.6.8 INSPECTION, MEASURING AND TEST EQUIPMENT.
->
-> The supplier shall control, calibrate and maintain
-> inspection, measuring and test equipment (including test
-> software) used by the supplier to demonstrate the
-> conformance of product and process conditions to the
-> specified requirements. Inspection, measuring and test
-> equipment shall be used in a manner which ensures that
-> measurement uncertainty is known and is consistent with
-> the required measurement capability.
->
-> The measurement of calibration system for inspection,
-> measuring and test equipment shall be in accordance with
-> the requirements of ISO 10012
->
-> Where test software or comparative references or test
-> hardware is used as suitable forms of inspection, they
-> shall be checked, to prove that they are capable of
-> verifying the acceptability of product, prior to release
-> for use during production, installation or servicing and
-> shall be rechecked at prescribed intervals. The supplier
-> shall establish the extent and frequency of such checks
-> and shall maintain records as evidence of control (see
-> 4.5.5.4).
->
-> Where and to the extent that the availability of
-> technical data pertaining to the measurement devices is a
-> specified requirement, such data shall be made available,
-> when required by the customer or customer's
-> representative, for verification that the devices are
-> functionally adequate.
->
-> 4.7 CONTROL OF NONCONFORMING PRODUCT
->
-> 4.7.1 GENERAL
->
-> The supplier shall ensure that nonconforming product to
-> specified requirements is prevented from unintended use
-> or installation. Control shall provide for
-> identification, documentation, evaluation, segregation
-> (when practical, ) review, disposition of nonconforming
-> product and for notification to the functions concerned.
->
-> 4.7.2 NONCONFORMING PRODUCT REVIEW AND DISPOSITION
->
-> Nonconforming product shall be reviewed with regard to
-> the action to be taken. It may be:
->
-> a) reworked to meet specified requirements, or b)
-> accepted with or without repair by concession, or c)
-> regraded for alternative applications, or d) rejected or
-> scrapped.
->
-> The responsibility for review and authority for the
-> disposition of nonconforming shall be defined.
->
-> When required by the contract, the proposed use or repair
-> of nonconforming product (see 4.7.2 b) shall be reported
-> for concession to the customer or customer's
-> representative. The description of the nonconformity that
-> has been accepted, and of repairs, shall be recorded to
-> denote the actual condition ( see 4.5.5.4).
->
-> Repaired and reworked product shall be re-inspected in
-> accordance with the quality plan and/or documented
-> procedure requirements.
->
-> 4.8 CORRECTIVE ACTION
->
-> The supplier shall:
->
-> a) investigate the cause of nonconformities relating to
-> product, process, and quality system and recording the
-> results of the investigation. (see 4.5.5.4). b) determine
-> the corrective action to prevent the recurrence of non
-> conformities; c) apply controls to ensure that corrective
-> action is taken and that it is effective; d) implement
-> and recording changes to processes resulting from
-> corrective action; e) provide for feedback of relevant
-> information for quality performance analysis (see 4.6.6).
->
-> 4.9 MANAGEMENT OF CHANGE AND PROCESS IMPROVEMENT
->
-> The supplier shall provide for the management of change
-> and implementation of improvement of the process
-> operations that form part of the quality system.
->
-> This shall include:
->
-> a) setting objectives for the improvement of process
-> performance consistent with the objectives for the
-> quality policy; b) establishing criteria for the
-> improvement process; c) evaluating and identifying
-> potential sources for improvement to process operations
-> that form part of the quality system; d) assigning
-> priorities to specific improvements; e) authorising
-> proposals for change; f) initiating preventive actions to
-> deal with potential causes of nonconformities to a level
-> corresponding to the risks encountered; g) initiating
-> necessary changes for the improvement of process
-> effectiveness h) applying controls to ensure that
-> preventative action and improvement is effective; i)
-> validating changes prior to implementation; j) recording
-> changes to processes; k) submitting relevant information
-> on changes to the functions concerned and for management
-> review (see 4.2.2).
[Note: This message was edited by Marc Smith]
-> From: <cooj@star.brisnet.org.au> Subject: Re: REQ:
-> Proposed ISO 9001/Lusk/Darracott/coolj
->
-> ISO 9001: PHASE 2 REVISION WORKING DRAFT 4 QUALITY
-> SYSTEMS: MODEL FOR QUALITY ASSURANCE IN DESIGN
-> DEVELOPMENT, PRODUCTION, INSTALLATION AND SERVICING.
->
-> 0 INTRODUCTION 1 SCOPE 2 REFERENCES 3 DEFINITIONS 4
-> QUALITY SYSTEM REQUIREMENTS
->
-> 4.1 GENERAL
->
-> The Supplier shall establish, document and maintain a
-> quality system as a means of implementing the process
-> operations necessary to ensure that product conforms to
-> specified requirements. The quality system shall cover
-> all applicable requirements of this International
-> Standard.
->
-> 4.2 EXECUTIVE MANAGEMENT RESPONSIBILITY 4.2.1 QUALITY
-> POLICY
->
-> The supplier's management with executive responsibility
-> shall define and document:
->
-> a) its policy for quality. The policy shall be relevant
-> to the suppliers goals and the expectations and needs of
-> its customers. The supplier shall ensure that this policy
-> is understood and maintained at all levels in the
-> organisation.
->
-> b) its objectives for quality. The objectives shall be
-> expressed in terms that can be measured.
->
-> c) its commitment to quality shall be directed to the
-> satisfaction of customers and other stakeholders. 4.2.2
-> STRATEGIC PLANNING
->
-> The supplier shall develop plans for strategic planning.
-> The supplier shall:
->
-> - cover a defined period and relate to stated strategy; -
-> incorporate the requirements of this standard into the
-> business planning process; - define the sources of
-> information used during the planning process; -
-> prioritise the achievement of quality policy; - define
-> methods to deploy the planned requirements to work
-> activities
->
-> 4.2.3 MANAGEMENT REPRESENTATIVE
->
-> Supplier's management with executive responsibility shall
-> appoint a member of its own management who, irrespective
-> of other responsibilities shall have defined authority
-> for:
->
-> a) ensuring that quality system requirements are
-> established, implemented and maintained in accordance
-> with this International Standard.
->
-> b) reporting on the performance of the quality system to
-> the supplier's management for review and as a basis for
-> improvements of the quality system. (See 4.2.4)
->
-> NOTE: The responsibility of a management representative
-> may also include liaison with external bodies on matter
-> relating to the supplier's management system
->
-> 4.2.4 MANAGEMENT REVIEW
->
-> The supplier's management with executive responsibility
-> shall review the quality system at defined intervals
-> sufficient to ensure its continuing suitability and
-> effectiveness in satisfying the requirements of this
-> International Standard and the supplier's stated quality
-> policy and objectives. Records of such review shall be
-> maintained. (See 4.5.5.4)
->
-> 4.3 CUSTOMER REQUIREMENTS 4.3.1 EVALUATION OF CUSTOMER
-> REQUIREMENTS
->
-> The supplier shall:
->
-> a) establish, assess and define customer and market
-> requirements; b) confirm that all processes for the
-> introduction of a new product are in place; c) prepare
-> product information which shall accurately relate to the
-> specification of the product, its availability and
-> timeliness of delivery; d) define its obligation to
-> customers including warranties.
->
-> 4.3.2 REVIEW OF AGREEMENT 4.3.2.1 Review
->
-> Each accepted tender, contract and order (statement of
-> requirement) shall be reviewed by the supplier to ensure
-> that:
->
-> a) the requirements are adequately defined and
-> documented. Where no written statement of requirement is
-> available for an order received by verbal means, the
-> supplier shall ensure that the order requirements are
-> agreed before their acceptance. b) any contract or
-> accepted order requirements differing from those in their
-> tender are resolved
->
-> c) the supplier has the capability to meet contract or
-> accepted order requirements.
->
-> 4.3.2.2 Amendment to contract
->
-> The supplier shall identify how amendment to a contract
-> is made and correctly transferred to functions concerned
-> within the supplier's organisation.
->
-> 4.3.2.3 Records
->
-> Records of contract reviews shall be maintained
->
-> NOTE 1: Channels for communication and interface with the
-> customer's organisation in these contract matters should
-> be established
->
-> NOTE 2: For the purpose of this International Standard,
-> the terms "contact" or "accepted order" are defined as
-> "agreed requirements" between the supplier and customer
-> transmitted by any means.
->
-> 4.3.3 CUSTOMER INTERFACE REQUIREMENTS
->
-> The supplier shall:
->
-> a) regularly review the method used for promoting
-> customer contacts;
->
-> b) implement effective liaison with customers to enable
-> successful outcome to the contract/order agreement;
->
-> c) receive, record respond to and assess customer
-> complaints and reports of product nonconformities in
-> accordance with agreements;
->
-> d) inform customers of progress/results relating to their
-> requests and complaints;
->
-> e) monitor and summarise information and feedback of
-> customer's experience and expectations for review by the
-> functions concerned.
->
-> f) protect customer data and information
->
-> 4.4 RESOURCE MANAGEMENT 4.4.1 General
->
-> The supplier shall identify resource requirements,
-> provide adequate resource requirements, provide adequate
-> resources and assign trained personnel for management,
-> performance of work and verification activities including
-> quality audits.
->
-> 4.4.2 PEOPLE MANAGEMENT 4.4.2.1 People performance
->
-> The supplier shall:
->
-> - select people on the basis of capability to satisfy the
-> skills needed for the defined work;
->
-> - ensure effective communication of quality related
-> information needed to perform defined tasks;
->
-> - periodically assess the quality related performance of
-> personnel.
->
-> 4.4.2.2 People development
->
-> (a) Education
->
-> The supplier shall:
->
-> - educate people to accept personal responsibility for
-> the achievement and improvement of quality work;
->
-> - educate personnel to have an active involvement and
-> influence on the quality of product provided to
-> customers.
->
-> (b) Training
->
-> The supplier shall:
->
-> - identify the training needs of personnel;
->
-> - establish planned action for updating the skills of
-> personnel;
->
-> - provide training of all personnel performing activities
-> affecting quality;
->
-> - qualify personnel required to perform specific assigned
-> tasks (Qualifications shall be on the basis of
-> appropriate education, training and/or experience, as
-> required);
->
-> - maintain appropriate records of training.
->
-> 4.4.2.3 People support
->
-> (a) Safety
->
-> The supplier shall ensure that:
->
-> - all personnel are educated as to their responsibility
-> towards safety.
->
-> - appropriate safety training is provided. This shall
-> include awareness of any applicable statutory or
-> regulatory requirements and recognised codes of practice.
->
-> - management takes a positive lead in encouraging and
-> giving recognition to safe working practices.
->
-> - all accidents are recorded and that appropriate
-> corrective action is taken to prevent their recurrence.
->
-> (b) work environment
->
-> The supplier shall provide a working environment that is
-> suitable for executing the type of work that is
-> performed.
->
-> 4.4.3 MATERIALS MANAGEMENT 4.4.3.1 General
->
-> The supplier shall define the methods used for materials
-> management. This shall include the control of all
-> equipment, stores and material items incorporated into
-> the product to ensure the conformance to specified
-> requirements.
->
-> 4.4.3.2 Purchasing
->
-> (a) Evaluation of sub-contractors
->
-> The supplier shall:
->
-> - evaluate and select sub-contractors on the basis of
-> their ability to meet sub-contract requirements including
-> quality system and quality assurance requirements;
->
-> - define the type and extent of control exercised by the
-> supplier over sub-contractors. This shall be dependent on
-> the type of product, the impact of the subcontracted
-> product on the quality of the final product and where
-> applicable, on quality audit reports and/or quality
-> records of sub-contractors previously demonstrated
-> capability and performance;
->
-> - establish and maintain quality records of acceptable
-> sub-contractors (see 4.5.5.4)
->
-> (b) Purchasing data
->
-> Purchasing documents shall contain data clearly
-> describing the product ordered, including where
-> applicable:
->
-> (i) the type, class, grade or other precise
-> identification;
->
-> (ii) the title or other identification and applicable
-> issue of specifications, drawings, process requirements,
-> inspection instructions and other relevant technical
-> data, including requirements for approval or
-> qualification of product, procedures, process equipment
-> and personnel;
->
-> (iii) the title, number and issue of the quality system
-> Standard to be applied.
->
-> The supplier shall review and approve purchasing
-> documents for adequacy of specified requirements prior to
-> release.
->
-> (c) Verification of purchased product
->
-> (i) Supplier verification at sub-contractors
->
-> Where the supplier verifies purchased product at the
-> sub-contractors premises the supplier shall specify the
-> verification arrangements and the method of product
-> release in the purchasing document.
->
-> (ii) Customer verification of sub-contracted product
->
-> Where specified in the contract, the supplier's customer
-> or representative shall be afforded the right to verify
-> at the sub-contractors premises and the supplier's
-> premises that sub-contracted product conforms to
-> specified requirements. Such verification shall not be
-> used by the supplier as evidence of effective control of
-> quality by the sub-contractor.
->
-> Verification by the customer shall not absolve the
-> supplier of the responsibility to provide acceptable
-> product nor shall it preclude subsequent rejection by the
-> customer.
->
-> 4.4.3.3 Customer supplied product
->
-> The supplier shall provide for the verification, storage
-> and maintenance of customer supplied product provided for
-> incorporation into the finished product.
->
-> The supplier shall:
->
-> (a) examine customer supplied product on receipt for
-> completeness, proper type and to detect transit damage;
->
-> (b) control such product from receipt onwards according
-> to the requirements of this International Standard;
->
-> (c) ensure the customer supplied product is suitably
-> identified and that the product is only used for the
-> designated purpose. Any such product that is lost,
-> damaged or is otherwise unsuitable for use shall be
-> recorded and reported to the supplier's customer. (see
-> 4.5.5.4)
->
-> NOTE: Verification by the supplier does not absolve the
-> customer of the responsibility to provide acceptable
-> product.
->
-> 4.4.3.4 Product Identification and Traceability
->
-> Where appropriate, the supplier shall identify the
-> product by suitable means from receipt and during all
-> stages of production, delivery and installation.
->
-> Where, and to the extent that, traceability is a
-> specified requirement, individual product or batches
-> shall have a unique identification. This identification
-> shall be recorded on related records and provide a means
-> for traceability (see 4.5.5.4).
->
-> 4.5 PROCESS MANAGEMENT 4.5.1 GENERAL
->
-> The supplier shall identify, manage and control all
-> processes that together constitute the work operations
-> necessary to meet customer requirements. This shall
-> include process ownership, the internal structure of each
-> process and shared support systems. The requirements for
-> interface between processes shall be specified.
->
-> 4.5.2 RESPONSIBILITY and AUTHORITY
->
-> The responsibility, authority, reporting structure and
-> the interrelation of all personnel, performing work in
-> process operations shall be defined and documented. 4.5.3
-> DOCUMENTED PROCEDURES
->
-> The supplier shall:
->
-> a) prepare documented procedures describing the work
-> methods to be used in process operations which directly
-> affect quality. The work methods employed shall reflect
-> the policies and capabilities of the supplier's
-> organisation as well as any legislative requirements.
->
-> b) effectively implement the documented procedure
->
-> For the purpose of this International Standard the degree
-> of documentation required for the procedure that form
-> part of the quality system shall be dependent on the
-> methods used, skills needed and the training acquired by
-> personnel involved with carrying out the activity.
->
-> 4.5.4 WORK PREPARATION AND CONTROL
->
-> 4.5.4.1 Work definition
->
-> The requirements for work that influence product quality
-> shall be clearly specified and accurately communicated.
-> Acceptance criteria shall be established for the
-> specified requirements for work and for workmanship.
-> Incomplete, ambiguous or conflicting requirements shall
-> be resolved with those responsible for imposing these
-> requirements.
->
-> 4.5.4.2 Work planning
->
-> The supplier shall identify and plan the work activities
-> within the process operations. The plans shall describe
-> or reference these activities.
->
-> 4.5.4.3 Work Control
->
-> The supplier shall ensure that controlled conditions are
-> established for carryout the performance of work in
-> accordance with planned arrangements. This shall include
-> a verification of the capability of process operations to
-> produce in accordance with thew specified requirements
-> for work.
->
-> 4.5.4.3 Review of Legislation
->
-> The supplier shall comply with applicable statutory and
-> regulatory requirements for health, safety and
-> environment and relevant national and international
-> standards and codes.
->
-> 4.5.5 DOCUMENTATION AND DATA CONTROL
->
-> 4.4.4.1 General
->
-> The supplier shall define the structure of the
-> documentation used in operating the quality system used
-> in a quality manual. The quality manual shall include or
-> reference the documented procedures that form part of the
-> quality system. The supplier shall control all documents
-> and data that relate to the requirements of this
-> international standard including, to the extent
-> applicable, documents of external origin such as
-> standards and customer drawings.
->
-> NOTE; Documentation and data can be in the form of any
-> hard copy media or they can be in electronic or other
-> media.
->
-> 4.5.5.2 Approval and issue
->
-> The documents and data shall be reviewed and approved for
-> adequacy by authorised personnel prior to issue. A master
-> list or equivalent document control procedure identifying
-> the current revision status of documents shall be
-> established and be readily available to preclude the use
-> of invalid and/or obsolete documents.
->
-> Controls shall also ensure that:
->
-> a) the pertinent issues of appropriate documents are
-> available at all locations where process operations
-> essential to the effective functioning of the quality
-> system are performed. b) Invalid and/or obsolete
-> documents are promptly removed from all points of issue
-> or use, or otherwise assured against unintended use. c)
-> Any obsolete documents retained for legal and/or
-> knowledge preservation purposes are suitably identified.
->
-> 4.5.5.3 Document Changes
->
-> Changes to documents shall be reviewed and approved by
-> the same functions/organisations that performed the
-> original review and approval unless specifically
-> designated otherwise. The designated
-> functions/organisations shall have access to pertinent
-> background information upon which to base their review
-> and approval. Where practicable, the nature of the change
-> shall be identified in the document or appropriate
-> attachments.
->
-> 4.5.5.4 Control of Quality Records
->
-> The supplier shall provide for the identification,
-> collection, indexing, access, filing, storage,
-> maintenance and disposition of quality records. Quality
-> records shall be maintained to demonstrate conformance to
-> specified requirements and the effective operation of the
-> quality system. Pertinent sub-contractor quality records
-> shall be an element of these data. All quality records
-> shall be legible and stored and retained in such a way
-> that they are readily retrievable in facilities that
-> provide a suitable environment to minimise deterioration
-> or damage and to prevent loss. Retention times of quality
-> records shall be established and recorded. Where agreed
-> contractually, quality records shall be made available
-> for evaluation by the customer or his representative for
-> an agreed period.
->
-> Note: Records can be in the form of any hard copy media
-> or they can be in electronic or other media. 4.5.5.5
-> Handling and Delivery
->
-> (a) General
->
-> The supplier shall provide for the handling, storage,
-> packaging, preservation and delivery of product. This
-> shall include:
->
-> i) Handling:
->
-> -providing methods of handling product that prevent
-> damage or deterioration,
->
-> ii) Storage:
->
-> -providing designated storage areas or stock rooms to
-> prevent damage or deterioration of product, pending use
-> or delivery. Appropriate methods for authorising receipt
-> and the dispatch to and from such areas shall be defined.
-> In order to detect deterioration, the condition of
-> product in stock shall be assessed at appropriate
-> intervals.
->
-> iii) Packaging:
->
-> - the control of packing, packaging and marking processes
-> ( including materials used ) to the extent necessary to
-> retain the conformity of product quality to specified
-> requirements.
->
-> iv) Preservation:
->
-> -appropriate methods for preservation and segregation of
-> product shall be applied when such product is under the
-> supplier's control.
->
-> v) Delivery:
->
-> - the protection of the quality of product when delivery
-> of the finished product to destination is part of the
-> suppliers undertaking.
->
-> 4.6 MEASUREMENT
->
-> 4.6.1 GENERAL
->
-> The supplier shall provide for the measurement of process
-> performance, product characteristics and quality system
-> operation to verify the achievement of results.
->
-> This shall include collecting, analysing, summarizing and
-> disseminating pertinent measurement data on the quality
-> of process, product, and quality system from all relevant
-> sources.
->
-> 6.6.2 PROCESS PERFORMANCE MEASUREMENT
->
-> This shall include:
->
-> a) criteria for selecting the quality characteristics of
-> process performance requiring measurement:
->
-> b) the scope, type and frequency of measurement:
->
-> c) methods for ensuring consistency, validity,
-> standardisation, security, review, update and timely
-> access of quality measurement data throughout the
-> suppliers organisation and to customers and
-> sub-contractors, as appropriate.
->
-> 4.6.2 PRODUCT VERIFICATION MEASUREMENT
->
-> This shall include all measurement activities necessary
-> to assure that the specified requirements for product are
-> met.
->
-> 4.6.3.1 Inspection and Testing
->
-> The supplier shall:
->
-> a) determine inspection and testing needs which are
-> necessary to verify that that specified requirements are
-> met. Required inspection and testing needs and the
-> records to be established shall be documented in the
-> product quality plan (see <4.2.2.a>); b) Carry out all
-> specified inspection and tests, including those specified
-> on receipt of product, in-process or at final inspection
-> in accordance with the product quality plan (see
-> <4.2.2.a>). Establish and maintain quality records (see
-> 4.5.5.4) of the results of inspection and testing to
-> provide evidence of conformance of the completed product
-> to specified requirements with defined acceptance
-> criteria. Non conforming inspection and test results
-> shall be included in the quality records. Records shall
-> identify the inspection authority responsible for the
-> release of conforming product (see 4.5.5.4). c)
-> Positively identify and record any product that is
-> released for urgent production or installation purposes
-> in order to permit immediate recall and replacement in
-> the event of non-conformance to specified requirements.
-> This should not preclude activities required by the
-> product quality plan. d) Not deliver finished product
-> until all the activities specified in the product quality
-> plan have been satisfactorily completed and the
-> associated data and documentation is available and
-> authorised.
->
-> 4.6.3.2 Inspection and Test Status
->
-> The status of the product with regard to the verification
-> activities shall be identified as follows:
->
-> a) awaiting inspection and test, or b) passed inspection
-> and test, or c) nonconforming.
->
-> The inspection and test status of product shall be
-> identified by suitable means which distinguishes product
-> with differing inspection and test status. The
-> identification of inspection and test status shall be
-> maintained as defined in the quality plan throughout
-> production, installation and servicing of the product (or
-> delivery of the service) to ensure that only product that
-> has passed the required inspection and test is
-> dispatched, delivered, used or installed.
->
-> 4.6.4 AUDIT MEASUREMENT
->
-> 4.6.4.1 General
->
-> Audits shall be used to verify that the stated policies,
-> objectives, plans, processes, written procedures and all
-> other elements of the quality system have been
-> implemented and are operating effectively in achieving
-> the expectations and needs of the supplier's organisation
-> and customer satisfaction.
->
-> NOTE: Guidance on quality audit is given in ISO 10011
->
-> 4.6.4.2 Internal Quality Audits
->
-> The supplier shall carry out a system of planned internal
-> quality audits of the quality system, process and / or
-> product.
->
-> Internal audits shall be scheduled on the basis of the
-> status and importance of the activity and shall be
-> conducted by trained personnel independent of those
-> having direct responsibility for the work being
-> performed.
->
-> The results of the audit shall be documented and brought
-> to the attention of the personnel having responsibility
-> in the area audited.
->
-> The management personnel responsible for the area audited
-> shall take timely corrective action on the deficiencies
-> found by the audit.
->
-> NOTE 1: The results of the internal and external audit
-> are normally included in Management Review of the system
-> (see 4.2.4).
->
-> NOTE 2: All audit reports and records should be retained
-> for a minimum of two years, unless specified otherwise.
->
-> 4.6.5 CUSTOMER SATISFACTION MEASUREMENT
->
-> The supplier shall identify the means by which customer
-> satisfaction is measured and monitored.
->
-> 4.6.6 MEASUREMENT DATA ANALYSIS
->
-> The supplier shall analyse the measurement data to
-> determine progress on the achievement of quality
-> objectives and customer satisfaction.
->
-> The analysed results shall be reported to the functions
-> concerned and to executive management for review of the
-> quality system.
->
-> 4.6.7 STATISTICAL TECHNIQUES
->
-> The supplier shall identify the need for statistical
-> techniques required for establishing, controlling and
-> verifying process capability and product characteristics.
->
-> 4.6.8 INSPECTION, MEASURING AND TEST EQUIPMENT.
->
-> The supplier shall control, calibrate and maintain
-> inspection, measuring and test equipment (including test
-> software) used by the supplier to demonstrate the
-> conformance of product and process conditions to the
-> specified requirements. Inspection, measuring and test
-> equipment shall be used in a manner which ensures that
-> measurement uncertainty is known and is consistent with
-> the required measurement capability.
->
-> The measurement of calibration system for inspection,
-> measuring and test equipment shall be in accordance with
-> the requirements of ISO 10012
->
-> Where test software or comparative references or test
-> hardware is used as suitable forms of inspection, they
-> shall be checked, to prove that they are capable of
-> verifying the acceptability of product, prior to release
-> for use during production, installation or servicing and
-> shall be rechecked at prescribed intervals. The supplier
-> shall establish the extent and frequency of such checks
-> and shall maintain records as evidence of control (see
-> 4.5.5.4).
->
-> Where and to the extent that the availability of
-> technical data pertaining to the measurement devices is a
-> specified requirement, such data shall be made available,
-> when required by the customer or customer's
-> representative, for verification that the devices are
-> functionally adequate.
->
-> 4.7 CONTROL OF NONCONFORMING PRODUCT
->
-> 4.7.1 GENERAL
->
-> The supplier shall ensure that nonconforming product to
-> specified requirements is prevented from unintended use
-> or installation. Control shall provide for
-> identification, documentation, evaluation, segregation
-> (when practical, ) review, disposition of nonconforming
-> product and for notification to the functions concerned.
->
-> 4.7.2 NONCONFORMING PRODUCT REVIEW AND DISPOSITION
->
-> Nonconforming product shall be reviewed with regard to
-> the action to be taken. It may be:
->
-> a) reworked to meet specified requirements, or b)
-> accepted with or without repair by concession, or c)
-> regraded for alternative applications, or d) rejected or
-> scrapped.
->
-> The responsibility for review and authority for the
-> disposition of nonconforming shall be defined.
->
-> When required by the contract, the proposed use or repair
-> of nonconforming product (see 4.7.2 b) shall be reported
-> for concession to the customer or customer's
-> representative. The description of the nonconformity that
-> has been accepted, and of repairs, shall be recorded to
-> denote the actual condition ( see 4.5.5.4).
->
-> Repaired and reworked product shall be re-inspected in
-> accordance with the quality plan and/or documented
-> procedure requirements.
->
-> 4.8 CORRECTIVE ACTION
->
-> The supplier shall:
->
-> a) investigate the cause of nonconformities relating to
-> product, process, and quality system and recording the
-> results of the investigation. (see 4.5.5.4). b) determine
-> the corrective action to prevent the recurrence of non
-> conformities; c) apply controls to ensure that corrective
-> action is taken and that it is effective; d) implement
-> and recording changes to processes resulting from
-> corrective action; e) provide for feedback of relevant
-> information for quality performance analysis (see 4.6.6).
->
-> 4.9 MANAGEMENT OF CHANGE AND PROCESS IMPROVEMENT
->
-> The supplier shall provide for the management of change
-> and implementation of improvement of the process
-> operations that form part of the quality system.
->
-> This shall include:
->
-> a) setting objectives for the improvement of process
-> performance consistent with the objectives for the
-> quality policy; b) establishing criteria for the
-> improvement process; c) evaluating and identifying
-> potential sources for improvement to process operations
-> that form part of the quality system; d) assigning
-> priorities to specific improvements; e) authorising
-> proposals for change; f) initiating preventive actions to
-> deal with potential causes of nonconformities to a level
-> corresponding to the risks encountered; g) initiating
-> necessary changes for the improvement of process
-> effectiveness h) applying controls to ensure that
-> preventative action and improvement is effective; i)
-> validating changes prior to implementation; j) recording
-> changes to processes; k) submitting relevant information
-> on changes to the functions concerned and for management
-> review (see 4.2.2).
[Note: This message was edited by Marc Smith]



