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FMS-Steve
We have a certified Welder (AWS17.1) we were just audited last week he told us that our certified welder can verify and check an non certified welders weld on a aerospace product as long as they both sign off. Is this true?
A certified welder is qualified to verify the weld too. So his inspection and signoff holds weightage, provided the welding has been performed under validated installation. He is however not qualified to certify the welder.We have a certified Welder (AWS17.1) we were just audited last week he told us that our certified welder can verify and check an non certified welders weld on a aerospace product as long as they both sign off. Is this true?
We have a certified Welder (AWS17.1) we were just audited last week he told us that our certified welder can verify and check an non certified welders weld on a aerospace product as long as they both sign off. Is this true?
The failure of a critical weld could result in multiples deaths and loss of property.
As a Professional Welding Engineer (Degreed, and Licensed) I will not accept the weld of a welder that has not been certified (documented training, experience and successfully passing the required weld performance tests). Any one or company that does opens themselves up to litigation.
A welder who signs off for another and is caught doing this opens himself up to trouble. If he works for me, he will be fired and possible legal action, falsifying record, causing a lose of tracebility between the weld and the welder, the weld will be removed, part may be scraped and reworked using approved procedures and certified individuals.
To know what actually happens during the making of the welds the following must be confirmed.
It is very easy to make a weld look good, but when it is volumentricaly examined or in-service will fail.
- Pre-welding- Witness the weld preparation, tools used, angles and dimensions of gap root,and face. verify that all potential contamination has been removed.
- Witness the application of preheat. Where it was applied, time and temperature. Did it confirm to the specifications, codes and standards?
- Witness and review the filler material used. Storage and any potential contamination. Verify the length of time the filler material has been exposed to ambient air? Does it conform to the codes, standards and regulations?
- During the welding process - Monitor the welding parameters; current, voltage, torch angles, speed, weave, gas flow rate, start and stop procedures, distance between the electrode and weld joint, purging , fore and training gas or flux. and All essential variables per the codes and regulations. Actually witnessing the weld being made.
- Post welding- cleanup procedures, correct tools used, any post-weld heat treatments if applied.
All welds and welders are tracked, both discontinuities (imperfects but not to the level that it will cause failure)and defects. A welder that exhibits a significant amount of defects or discontinuities may have to requalify, sent back to training at a lower pay-rate or let go.
Unless you actually see the welding being made from start to finish you can not be certain that it was done per the codes and requirements.
- end of rant.