Thanks for help. Is it possible to start with some smaller Lean tools because we are still under training process because plant is starting with operation?
Coudl you recomend me specific tools?
orion1,
Leadership before tools.
You are about to engage the workers in removing causes of waste from their workplace. Make sure your leaders promise and keep their promise to use the increased capacity to increase throughput and prosperity for all instead of laying off workers.
What are the leaders doing to increase orders to make good use of working more efficiently?
This is far more important than any lean tool.
When leaders have the confidence of the workers they should then focus on analyzing the "value stream" or core process from customer needs to cash in the bank. This'll determine where to focus efforts on removing causes of waste.
You then choose the tool that best solves the problem.
Overall the plan is for single piece flow made at the same pace as the frequency of customer orders. It will take years of constant effort and it relies on having, using and improving your process-based management system.
Has your organization already developed it process-based management system? Does this system conform to the requirements of ISO 9001? If so, you have the foundations in place for your leaders potentially to transform their organization so it can double throughput without increasing resources.
John