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  #1  
Old 25th June 2009, 03:29 PM
Arie0712 - 2010 Arie0712 - 2010 is offline
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Please Help! Shelf Life for Products in Storage - Medical Device company

Hi all

Today my company (little medical device company) was audited by our most important customer (one of the biggest medical device in the world)...
I should say that we are developing and completely manufacturing for this company; the product is consists on hardware, software & mechanics.

In the aforementioned audit we've received non-conformance since we do not have any SOP/WI to define the shelf life for material/products in our storage and any process for handling those materials/products when reaching the expiration date.
I think that such SOP/WI should defince product/material families, such as PCB (soldering...), Labels (adhesiveness) etc...

Can you please help with the following:
  • Is the detailed case really worth Non-conformance?
  • Do you have any example/s for such SOP/WI?
  • How can you control and trace all expiration dates(ERP system?)?
  • Can you advice regrding products/material families?
Any help or advice will be appriciated.
Thanks, Arie

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  #2  
Old 25th June 2009, 04:47 PM
Roland Cooke Roland Cooke is offline
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Re: Shelf life for products in storage

Shalom Arie,

Yes I would say it's a slam-dunk NC. (I'm about to be proven wrong by someone wiser than me, but hey. )

The first thing is you need to determine if storage conditions, including shelf-life are important. Some things can be pretty much kept indefinitely under all but the most extreme conditions, but most things need at last basic controls, including protection from damage.

Where you have things that will expire, well you need to identify them, and put in controls to stop you shipping expired product. That can be as simple as checking them before you put them on the truck.

Or perhaps a handwritten logbook/calendar system.

Or it can be as elaborate as an integrated ERP system.

Whatever works for you (and your customer).


For sterile products, the warning might typically flash up a year in advance. Customers rarely take accept product with less than six months left on the clock, and your Sales people need a few months to sell them off.
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Thanks to Roland Cooke for your informative Post and/or Attachment!
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  #3  
Old 25th June 2009, 11:44 PM
MIREGMGR MIREGMGR is offline
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Re: Shelf life for products in storage

If these products in fact were sterile, their maximum shelf life would be interrelated to their sterile-barrier-packaging stability life, as established first by accelerated aging and then by real time aging. For product sold in the US, Canada and the EU, at least, the current standard for such stability life establishment is ISO 11607.

My guess is that we're not discussing sterile products, because if sterile products were being sold in the above jurisdictions without their stability life having been validated per ISO 11607, or a preceding standard in a context where a validated packaging process and materials have not changed and grandfathering applies, a much greater problem would exist than lack of shelf life SOPs/WIs.

Even in the case of non-sterile products without obvious material-aging mechanisms, stored in a non-obviously-challenging environment, your customer may expect shelf life stability to be proven by means of aging tests that encompass a wider variance of key challenge parameters than your normal environment.
Thank You to MIREGMGR for your informative Post and/or Attachment!
  #4  
Old 27th June 2009, 03:09 PM
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Re: Shelf Life for Products in Storage - Medical Device company

Thank you both for your reply.

Indeed, sterile products are not the case I'm talkin' about...

The medical device which we developed and sell was issued for environmental test earlier during verification tests, so all its components should withstand its environmental spec (we did not test aging).

Our warehouse area is about to be traced for not getting close to the temp. and RH limits.

I don't think that its good idea to find out that a product has passed the expiry date just before shipping - I believe that the best way is to add some details to the ERP system in order to have early alarms, yet it seems to me complicated to make this customization to the ERP.

Anyway, I'm still missing classification by product families or any example for a related SOP/WI.

Thanks, Arie
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Old 27th June 2009, 06:27 PM
MIREGMGR MIREGMGR is offline
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Re: Shelf Life for Products in Storage - Medical Device company

Quote:
In Reply to Parent Post by Arie0712 View Post

(...) SOP/WI to define the shelf life for material/products in our storage (...)
I don't know the particular products involved, of course. I assume there was some logical basis for your customer's concern. Usually where there's smoke, there's at least a little fire.

The FDA has guidances specific to a few product types, but in the general case for shelf life or product expiration based on some factor other than sterilization packaging stability, there is no stated guidance other than the general requirements that any claim be proven and that no device be sold without proof that it is safe and effective.

For FDA Class II and III products, of course, such proof must be provided to the FDA with the device's 510(k) or PMA, so those are pretty obvious. For devices not requiring a 510(k) or PMA, proof must still exist in the device's DMR.

Based on review of what the FDA has to say about this across various guidances and other documents, my summarization of the general rule would be:

1. If you're going to state an expiration date or shelf life for a newly developed product, it should be based on already-competed accelerated aging, and have real-time aging in progress to verify the data ASAP.

2. If the product has some mechanism or issue that gives rise to concern about shelf life, such as a material that is known to have a life limit, it cannot be sold at all without data to show that it is safe and effective at that length of time after manufacture. It's not necessary to prove when it becomes unsafe or ineffective; it's only necessary to prove that it is safe and effective throughout the period of time when it is permitted to be used.

I regard it as likely that, for a relatively simple product that contains a material for which a substantial "track record" exists and for which the risks are completely understood and clinically acceptable, the FDA will accept well-reasoned analytical application of already-existing aging data or retrospective market performance data for that material in place of newly acquired aging data. However, as far as I know no guidance exists, so any such instance would be individually judged. The more complicated the product and the greater the risk involved, the less likely would be such acceptance.

You would write your procedure for defining shelf life based on your knowledge of what material, process or other device characteristic gives rise to the concern. Similarly, you would categorize your products as to whether that procedure applied to them based on that same knowledge.

I think the same general approach is likely to be considered reasonable and acceptable in an MDD or Health Canada context, notwithstanding the different applicable rules.

Last edited by MIREGMGR; 27th June 2009 at 06:49 PM.
  #6  
Old 28th June 2009, 03:57 AM
Arie0712 - 2010 Arie0712 - 2010 is offline
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Re: Shelf Life for Products in Storage - Medical Device company

Hi MIREGMGR

Thanks for yor wise post!

I guess, that my customer concern was related to the the fact that we have in stock devices and parts which are more than one year in stock, regardless to the fact that his company does not purchase according to its forecast...

Our device is consisting of hardware components (including FPGA), computer, screen, vacuum pump and applyed parts which consists on silcone, plastic & flex PCB. labels are integrated to the product and packaging according to the regulation.
The device is class II and have 510K clearance.

Our low volume sales did not gave the push for implementing the shelf life issue. As I understand now, few parts/componnents families deserve to be under shelf life control and maintenance - I got examples of 'solderability' regarding PCB's and 'adhesiveness' regarding labels; basically, this is the kind of data which I'm missing in order to built an effective system (including SOP) for shelf life.

Best Regards, Arie
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