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Quick Set-Up Techniques


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Table of Contents

Quick Set-Up Techniques

WHY ARE WE HERE?

PART OF LEAN MANUFACTURING

The Journey to World Class

WHAT IS THE EFFECT OF SLOW CHANGEOVERS??

QUICK SET-UP BASICS

Characteristics

Quick Set-up Goal

Process Steps

Typical Agenda

Benefits

Sample of Results

QUICK SET-UP TECHNIQUE

Pre-Training Activities

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SUGGESTED TEAM MAKE-UP

PRE-TRAINING ACTIVITIES (CONTINUED)

OTHER TRAINING NEEDS

LEAN MANUFACTURING

The Journey to World Class

What Is The Effect of Slow Changeovers?

Are We Competitive?

What is the Effect of Slow Changeovers on this Business??

QUICK SET-UP TECHNIQUE

Characteristics

QUICK SET-UP TECHNIQUE

Benefits

QUICK SET-UP TECHNIQUE

Reflecting on Change

QUICK SET-UP TECHNIQUE

Understanding Waste

Definition of Waste

Definition of Lead Time

Quick Setup Technique

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Quick Change Bolting Techniques

Quick Change Bolting Techniques

Die Standardization Techniques

Locating / Centering Techniques

Die Exchange Techniques

Quick Setup Process Steps

Measure Current Setup Times

Add Up All The Times

Form Setup Reduction Team

Analyze Current Setup Method

Team Reviews

Convert Internal Elements to External

Internal Activities - External Elements

Add Up All The Times

Simplify Internal Elements

Simplify External Elements

Sequential or Concurrent?

Minimize Qualification Time

Identify and Train Setup Crew

Apply Continuous Improvement

Capitalize on Improvements

Quick Set-up Technique - SUMMARY OF RESULTS

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PPT Slide

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Email: Marc Smith

Home Page: https://elsmar.com

Editable Powerpoint file available. Details HERE.

Also see this LIST.


   

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