Quick Set-Up Techniques

5/8/04

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Table of Contents

Quick Set-Up Techniques

WHY ARE WE HERE?

PART OF LEAN MANUFACTURING

The Journey to World Class

WHAT IS THE EFFECT OF SLOW CHANGEOVERS??

QUICK SET-UP BASICS

Characteristics

Quick Set-up Goal

Sample of Results

QUICK SET-UP TECHNIQUE

Pre-Training Activities

SUGGESTED TEAM MAKE-UP

PRE-TRAINING ACTIVITIES (CONTINUED)

OTHER TRAINING NEEDS

LEAN MANUFACTURING

The Journey to World Class

What Is The Effect of Slow Changeovers?

Are We Competitive?

What is the Effect of Slow Changeovers on this Business??

QUICK SET-UP TECHNIQUE

Characteristics

QUICK SET-UP TECHNIQUE

QUICK SET-UP TECHNIQUE

Reflecting on Change

QUICK SET-UP TECHNIQUE

Understanding Waste

Definition of Waste

Definition of Lead Time

Quick Setup Technique

Quick Change Bolting Techniques

Quick Change Bolting Techniques

Die Standardization Techniques

Locating / Centering Techniques

Die Exchange Techniques

Quick Setup Process Steps

Measure Current Setup Times

Add Up All The Times

Form Setup Reduction Team

Analyze Current Setup Method

Convert Internal Elements to External

Internal Activities - External Elements

Add Up All The Times

Simplify Internal Elements

Simplify External Elements

Sequential or Concurrent?

Minimize Qualification Time

Identify and Train Setup Crew

Apply Continuous Improvement

Capitalize on Improvements

Quick Set-up Technique - SUMMARY OF RESULTS

Email: Marc Smith

Home Page: http://Elsmar.com

Editable Powerpoint file available. Details HERE.

Also see this LIST.

Is this page informative?

	The Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

This page last reviewed or revised: Thu, 2012-01-19 6:19 PM EST USA - GMT {Greenwich Mean Time} -5 hours

Forums and Site Provided and Maintained by Marc Timothy Smith

This page reviewed or revised: Thu, 2012-01-19 6:19 PM EST USA - GMT {Greenwich Mean Time} -5 hours

Marc Timothy Smith - Elsmar.com
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