Table of Contents
Quick Set-Up Techniques
WHY ARE WE HERE?
PART OF LEAN MANUFACTURING
The Journey to World Class
WHAT IS THE EFFECT OF SLOW CHANGEOVERS??
QUICK SET-UP BASICS
Characteristics
Quick Set-up Goal
Process Steps
Typical Agenda
Benefits
Sample of Results
QUICK SET-UP TECHNIQUE
Pre-Training Activities
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SUGGESTED TEAM MAKE-UP
PRE-TRAINING ACTIVITIES (CONTINUED)
OTHER TRAINING NEEDS
LEAN MANUFACTURING
The Journey to World Class
What Is The Effect of Slow Changeovers?
Are We Competitive?
What is the Effect of Slow Changeovers on this Business??
QUICK SET-UP TECHNIQUE
Characteristics
QUICK SET-UP TECHNIQUE
Benefits
QUICK SET-UP TECHNIQUE
Reflecting on Change
QUICK SET-UP TECHNIQUE
Understanding Waste
Definition of Waste
Definition of Lead Time
Quick Setup Technique
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Quick Change Bolting Techniques
Quick Change Bolting Techniques
Die Standardization Techniques
Locating / Centering Techniques
Die Exchange Techniques
Quick Setup Process Steps
Measure Current Setup Times
Add Up All The Times
Form Setup Reduction Team
Analyze Current Setup Method
Team Reviews
Convert Internal Elements to External
Internal Activities - External Elements
Add Up All The Times
Simplify Internal Elements
Simplify External Elements
Sequential or Concurrent?
Minimize Qualification Time
Identify and Train Setup Crew
Apply Continuous Improvement
Capitalize on Improvements
Quick Set-up Technique - SUMMARY OF RESULTS
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