Quick Setup Process Steps

Process Steps:

1. Measure Current Set-Up Times

2. Form Set-Up Reduction Team

3. Analyze Current Set-Up Method

4. Convert “Internal” Elements to “External”

5. Simplify Remaining “Internal” Elements

6. Simplify “External” Elements

7. Minimize “1st Piece” Qualification Time

8. Identify and Train Set-Up Crew

9. Apply Continuous Improvement

10. Capitalize on Set-Up Improvement

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	The Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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