SAMPLE COMPANY Page 1 of 3 SOP # 08-1 Revision: 0 Prepared by: _ Effective Date: Approved by: _ Title: BILL OF MATERIALS Purpose: To describe the preparation, contents and maintenance of a Bill of Materials. Scope: This procedure applies to all products manufactured, modified or assembled by the company. Definitions: 1. Bill of Materials - An Engineering list of all the materials and quantity of each required to manufacture a device. 2. Approved Component(s) - Any material, substance, piece, part, or assembly which is intended to be used in the finished goods and have been tested and approved by the Engineering Manager, Production Manager or the Director of Quality Assurance. 3. Approved Suppliers - Are suppliers that have been approved by the Engineering Manager, Production Manager or the Director of Quality Assurance, or are suppliers who make or distribute brand name or commercial standard components on the approved component list. 4. Standard Cost - The normal or regular price for an item purchased from a vendor in usual quantities and terms. The cost should also include freight-in charges apportioned by the usual number ordered. Procedures: 1.0 Preparation of a Bill of Materials 1.1 A Bill of Materials should be started when Engineering first begins work on a new product or project. This preliminary list can be revised at any time during the product development process, but once the product has been approved and become part of the Master Product Record an Engineering Change Notice must be initiated and completed to change a component on the Bill of Materials. BILL OF MATERIALS Page 2 of 3 2.0 Contents of a Bill of Materials 2.1 The Bill of Materials shall have a standard heading which should include the following information: a. Company name b. Title name of the product or sub-assembly c. Latest revision date 2.2 The Body of the Bill of Materials will be formatted into columns and contain the following information: a. Part Number - See SOP for description of part numbering system. b. Part Name and Description - Approved components should be adequately described to provide enough information to identify the part. The description can include the following or any combination of the following if applicable: brand name, specifications, performance requirements or commercial standards. c. Unit of measure - The ordinary method the part is packaged for delivery. For example, liters, feet, each, box, pounds, etc. d. Primary vendor, manufacturer or distributor. e. Primary vendor's, manufacturer's or distributor's part number. f. Standard cost per unit of measure. g. Quantity of each component used in the product or sub-assembly. h. Extended cost per component - Unit of measure cost times the total quantity of components. BILL OF MATERIALS Page 3 of 3 3.0 Change to Bill of Materials 3.1 An Engineering Change Notice is required for the following changes: a. Addition of new component b. Deletion of components c. Change in quantity used of any component d. Change in manufacture of any component e. Change in specification of any component f. Change in vendor of made to specifications component 3.2 An Engineering Change Notice is not required for the following changes: a. Change in cost b. Change in vendor for brand name or commercial standard products 3.4 Purchasing will make all changes to the Bill of Materials 3.5 Purchasing will delete and add new part numbers to the Bill of Materials as required by the Engineering Change Notice. 3.5 Purchasing will ensure that the revised Bill of Materials has been placed in the Master Product Record.