Curriculum Vitae / Resume

Marc Timothy Smith 8466 LeSourdsville-West Chester Road West Chester • Ohio • 45069-1929 E-Mail Marc Internet address for this document: http://Elsmar.com/resume.html Revision: Thu, 25 January, 2007 4:32 PM

Manufacturing / Process & Quality Systems Engineering
Integrated Business Systems Design and Implementation

Experience Includes:
Integrated Management & Production Documentation & Data Systems
QS / ISO 9000 Integrated Requirements • Tailored Compliance Systems & Registration Assistance
FileMaker & Access Database Development / Information Systems
8-D • Advanced Product Quality / Manufacturing Planning (APQP)
Production Part Approval Process (PPAP), Including
Part Sample Warrant ( PSW, ISIR, First Article) Submissions Process

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1989 - 2006 (Current)
Business Standards Compliance Consulting and Auditing

Various implementation and QMS related projects. See Services Provided by Marc Smith. Currently (September 2006) working with several clients on various projects.

4/2002 --> 5/2003
Stolle Products (American Trim) Sidney, OH
Contract Quality Assurance Engineer

Provide Quality and Process Engineering services. Responsibilites: Harley-Davidson projects. Focus: Aluminum deep draw, anodized finishes, electro-coat paint, silk screening of irregular surfaces. Quality Engineer and Process Engineer including Corrective Action investigations, APQP-PPAP and related responsibilities. Valeo and Visteon corrective action projects and PPAPs.

5/2000 - 12/2000
Federal Warranty Service Corp. Tampa, FL
ISO 9001 Implementation Project Consultant

Provide tailored consultation services for ISO 9001 implementation & registration based upon ISO 9001:2000. First audit successful - November 2000

4/2000 - 7/2000
Ford Motor Company Cincinnati, OH

Contract - Quality Review Engineer (QRE)

Provide auditing services and Control Plan / SPC training to floor personnel. (Sharonville transmission facility - FN Project).

9/1999 - 5/2001
Valco Cincinnati, OH
ISO 9001 Implementation Project Manager/Consultant

Provide tailored consultation services for ISO 9001 implementation & registration based upon ISO 9001:2000.

4/1999 - 9/1999
LucasVerity Cincinnati, OH
Contract Quality Assurance Engineer

Provide Quality Engineering services to a closing plant and assisting in transfer of documentation and technology to a Mexico facility. Responsibilities include 3 projects in the late APQP stage and their transfer to Mexico.

9/1998 - 6/1999
Anaren Microwave Syracuse, NY
ISO 9001 Implementation Project Manager/Consultant

Provide tailored implementation consultation services for ISO9001 implementation. First audit successful - June 1999.

12/1997 - 6/1998
Motorola - Semiconductor Products Sector Phoenix, AZ
QS 9000 Implementation Project Manager/Consultant

Provide training and tailored consultation services for QS 9000 implementation & registration. QS 9000 compliance audits for element of blanket registration. First audit successful - May 1998.

4/1997 - 12/1997
Motorola de Mexico S.A. (Semiconductor Sector) Guadalajara, Mexico
QS 9000 Implementation Project Manager/Consultant

Provide training and tailored implementation consultation services for QS 9000 implementation. QS 9000 compliance audits for element of blanket registration. First audit successful - December 1997.

6/1997 - 8/1997
Rexroth Corp. (Mannesmann-Sachs) Lexington, KY
QS 9000 Training Consultant

Provide training services for QS 9000 implementation & registration (ISO upgrade).

3/1997 - 10/1997
American Chemical Cleveland, OH
ISO 9002 Implementation Consultant

Consulting for facility ISO 9002 registration.

2/1997 - 4/1997
United States Coast Guard Norfolk, VA
ISO 9000 Implementation Consultant

Facility assessment and introduction to ISO 9001 - Coast Guard pilot implementation project.

10/1996 - 8/1997
Eagle Chemical Hamilton, OH
Implementation Consultant

Provide training, systems consultation & integrated documentation for facility ISO 9002 registration. Achieved first audit successful ISO registration July 1997.

8/1996 - 2/1997
Randall Textron Wilmington, OH
Implementation Project Manager/Consultant

Project manager - Coordinate implementation team - development of systems & integrated documentation for facility QS 9000 registration.

9/1995 - 12/1996
Harley-Davidson Motor Company York, PA
ISO 9001 Implementation Project Manager/Consultant

Guide development of systems & integrated documentation for York assembly facility ISO 9001 registration. First audit successful ISO 9001 September 1997.

8/1995 - 5/1996
Sachs Automotive of America (Fichtel & Sachs), Troy, MI
QS-9000 Implementation Project Manager/Consultant

Provide systems & integrated documentation for corporate QS 9000 registration & coordinate with manufacturing facilities. *First audit successful QS 9000 registration June 1996.

4/1995 - 8/1995
Kelsey-Hayes (Varity), Brighton, MI
Contract - Project Adv. Mfg. Engineer

Advanced Manufacturing Project Quality Assurance Engineer (corporate). Responsible for documentation for 2 new US$1.75M semi-automatic lines, including plans for acceptance at the supplier facility & for acceptance @ Kelsey-Hayes (Brighton) and PSW submission to Ford/Mazda. Product - Automobile and Truck Anti-Lock Brake Systems. Processes - Hand and High Volume Automated Assembly, Soldering. Customers include Ford, Chrysler, GM and Mazda.

8/1994 - 4/1995
ICI Explosives Tamaqua, PA
Contract - Design Project Team Quality Engineer

Project Quality Assurance Engineer - running change to current product. Product - Automobile Air Bag Initiators. Processes - Design, Hand and Automated High Volume Assembly, Soldering. Customers include Morton International and TRW Safety Systems.

6/1994 - 8/1994
ASC Corporation (American Sunroof), Southgate, MI
Contract - Supplier Development QE

Supplier Development Quality Assurance Engineer - Mitsubishi 3000GT Spyder project. Products - Automobile sunroofs, convertible tops and specialty conversions. Processes - Design, Hand and Automated Assembly, Custom Specialty (hand) Conversion, Paint, Welding. Customers include Ford, GM, BMW, Toyota, Chrysler.

8/1993 - 6/1994
Sachs Automotive of America (Fichtel & Sachs), Florence, KY
ISO 9002 Systems Development - Implementation Consultant

ISO 9002 Gap Analysis. ISO 9000 overview training for all employees. Design/develop new systems, integrate/document all current and new systems & elements. Design and program network Nonconformance, Corrective Action, Supplier, and Deviation databases. Develop (team effort) & write Quality Assurance Manual. Product - Automobile Struts. Processes - Automated Machining, Hand and Highly Automated Assembly, Paint, Automated Welding. Customers - Ford, BMW, Toyota, Chrysler. *Achieved ISO 9002 first audit successful registration in 9 months - June 1994.

8/1992 - 7/1993
Inland Fisher Guide (General Motors Corporation), Vandalia, OH
Contract - Product QA Engineer

Produce/revise Product Process FMEAs, Process Control Plans, Process Flow Diagrams. TRW Safety Systems & Morton International liaison in Quality issues. Monitor and submission of air bag module GP-3 documentation. Evaluation of systems, manufacturing problems (process engineering) and Design of Experiments - Injection Molding Processes. Participation in GM PICOS. Products - Supplemental Air Restraint Modules (air bag assemblies), steering wheels, horn pad assemblies. Processes - High Volume Injection Molding, Medium Volume Hand and Semi-Automated Assembly.

10/1991 - 8/1992
Stolle Corporation (Alcoa) Sidney, OH
Contract - Quality & Documentation Systems

Review of plant Quality Assurance and integrated systems. Verification of system/procedures and documentation compliance to ISO 9001. Outline valid Quality Assurance and integrated Systems. Develop formats for procedures, work instructions, and Quality Assurance Manual. Work with teams rewriting procedures for ISO 9001, FORD, GM, Chrysler, Valeo (and other customer) compliance. Outline company Quality Assurance Manual. Products - Automotive and consumer appliance formed metal parts. Processes - Pilot Injection Molding, Medium Volume Hand and Semi-Automated Metal Stamping, Low Volume Hand Welding, High Volume Automated Silk Screening, Low Volume Hand Assembly.

7/1991 - 10/1991
Piqua Engineering Piqua, OH
Contract - Quality Assurance Engineer

Review of contracts. Total review of all company Quality Assurance and integrated systems procedures. Verification of system and documentation compliance to Mil-Std-9858A, Mil-Std-45662A, Mil-I-45208A, AR-91, AR-92, WS 10823B. Rewrite of inadequate and non-compliant procedures, wrote 4 Quality Assurance Program Plans (QAPPs). U.S. Navy contracts. Procedures and QAPPs - preliminary acceptance by China Lake (Navy) 910927. Product - Missile & Bomb Fuses. Processes - Low Volume Hand and Semi-Automated Assembly, Hand Soldering, and Hand Machining.

1/1991 - 6/1992
O.P.P.I. Blue Ash, OH
Contract - Technical Documentation

Technical documentation - editing, page layout. Graphic design/art work. Database design. Computer systems and network maintenance. Wrote High Reliability Soldering Workmanship Manual in consonance with Mil-Std-2000.

10/1990 - 12/1990
FL Aerospace - Grimes Division Urbana, Ohio
Contract - Quality Assurance Engineer

Primarily tasked as a customer liaison. Investigations of customer complaints, interface with repairs department, design and manufacturing engineering, manufacturing cell, and corrective action responses coordination. Data evaluation for failure rates, mature product reliability from repairs database. Responsible for Bell Helicopter, Boeing, McDonnell Douglas, Fairchild, Westland, and Sikorsky commercial and military products. Additional responsibilities: 1) Create Acceptance Test Procedure (ATP) for a new product, 2) Maintenance of ATPs for clarity/problem resolution, 3) Resolution of production problems on shop floor as necessary, 4) First Article confirmation/signoff, 5) DCAS and customer QDR responses. Products - Aircraft Position, Strobe and Landing Lights, Aircraft Pilot and Copilot Panel Indicators, Flight Computers. Processes - Medium Volume Hand and Semi Automated Assembly, Hand and Automated Soldering.

2/1990 - 10/1990
Xetron (Westinghouse) Cincinnati, OH
Contract - Quality Assurance Engineer

Primarily tasked as EURC Program Supplier Quality Engineer interfacing with Boeing. Additional responsibilities: 1) Development of data acquisition database for receiving/receiving inspection/stock, 2) Institute Supplier Qualification/Rating and Supplier Corrective Action systems, 3) Oversee internal audit and internal corrective action systems, 4) Rewrite of various Quality Assurance and Integrated System procedures, 5) Development of Statistical database and analysis methodologies of manufacturing data derived from the Westinghouse NCR (Nonconformance) System (compliant with Mil-Std-1520). Responsible for Statistical Visibility Graphs. Litton and Boeing responsibilities. Desert Storm AWACS communications project. Products - Extremely High Reliability Specialty Military Avionics/Communications electronics. Processes - High Reliability Specialty Electronics Design & Development, Hand Assembly, Hand Soldering.

4/1988 - 2/1989
Environmental Screening Services Corporation Cincinnati, OH
Laboratory Manager

Environmental stress screening/environmental testing (consulting, test plans, seminars, training). Product Evaluations - design, workmanship, vibration, thermal characteristics. Facility audits - quality assurance provisions, procedures, manufacturing processes, ESD [electrostatic discharge] provisions. Environmental design criteria test plans, mission profile evaluations, specification evaluations. Military and commercial.

2/1987 - 4/1988
Cincinnati Electronics Corporation Cincinnati, OH
Environmental Simulation Technical Specialist
Environmental Laboratory Manager

Responsible for environmental laboratory operations including quotations, customer relations, profit/loss projections. Military specification evaluations/interpretation for environmental test plans. Device mission profile evaluations. DCAS interfacing, including quality deficiency/corrective action reports/documentation. Co-authored Environmental Design Criteria Test Plans and Environmental Stress Screening Test Plans. Interfaced with the Air Force on ARC-205 and AAR-34 EDCTP and ESS test plans. (Mil-Q-9858A facility) Products - Low Volume High Reliability Specialty Military Communications Equipment, Infrared (IR) Detection Equipment (Satellite and Ground). Processes - Hand and Highly Automated Circuit Card Assembly, Basic Fabrication, Hand Machining, Hand and Automated Soldering.

3/1986 - 2/1987
Sealtron, Incorporated Cincinnati, OH
QPL (DESC's Qualified Products List) Program Manager

Set up Defense Electronics Supply Command (DESC) Qualified Products List qualification programs for, and qualified, Mil-C-38999, Mil-C-26482, Mil-C-83723. Product failure analysis. DCAS and customer audits. Environmental and general testing. Statistical Process Control (Machining Processes). Gage and instrument inspection to Mil-Std-120 and calibration to Mil-Std-45662A. Mil-I-45208A facility. Products - Medium Volume Specialty High Reliability Circular Hermetic Electrical Connectors (Aerospace, Explosive & Marine applications). Processes - Hand Assembly, Semiautomatic Machining, Ceramic Furnace, Plating.

4/1982-3/1986
Industrial Machine, Incorporated Palo Alto, CA
Receiving Inspector

Mechanical dimensionals (ANSI Y14.5M and DOD-D-1000), electricals, general receiving inspection and related QC duties. Products - Military use Electromechanical Sub-Assemblies. Processes - Hand and Automated Assembly, Basic Fabrication, Hand and Semi-Automated Machining, Hand Soldering and Welding.

9/1975 - 12/1977
Fulton State Hospital Fulton, MO
Ward Attendant (11:00 PM/7:00 AM shift)

8/1978 - 3/1982 --> 8/1969 - 7/1974
EEG, Incorporated Cold Spring, KY
Electroencephalographic Technologist (Certified)

Cerebral death serial studies. Equipment alignment and maintenance. Technician training. Accreditation documentation. Costing, budgeting, profit/loss projections. Numerous duties related to a medical business.

9/1974 - 5/1978
Westminster College
Fulton, Missouri

BA - Major: Biology
Minors: Chemistry, Anthropology.
Mathematics concentration included calculus, statistics, and physics.

9/1965 - 5/1966
Barcote School
Nr. Faringdon, Berkshire, England

9/1963 - 5/1969 (except 1965-6)
Highlands High School
Fort Thomas, KY