The Elsmar Cove Wiki More Free Files The Elsmar Cove Forums Discussion Thread Index Post Attachments Listing Failure Modes Services and Solutions to Problems Elsmar cove Forums Main Page Elsmar Cove Home Page
Welcome To The Old Cayman Cove Forums!
This thread is carried over and continued in the Current Elsmar Cove Forums


  The Old Elsmar Cove Forums
  Benchmarking
  Benchmarking Matrix

Post New Topic  Post A Reply
profile | register | preferences | faq | search

UBBFriend: Email This Page to Someone! next newest topic | next oldest topic
Author Topic:   Benchmarking Matrix
Al Dyer
Forum Wizard

Posts: 622
From:Lapeer, MI USA
Registered: Oct 2000

posted 22 May 2001 06:19 PM     Click Here to See the Profile for Al Dyer   Click Here to Email Al Dyer     Edit/Delete Message   Reply w/Quote
I would like to get some input from the forum of some benchmarking issues. If there is enough response I will crunch the data and post the final results. If warranted I will occasionally post updates to the matrix.

I would like responses to as many of the items as possible but I do realize there is data that some people will not want to post. The only thing I ask is that you do note your business type. (i.e. machining, forging, etc...)

Don't spend too much time compiling data, estimates are acceptable.

Here are the topics/questions:


1. Type of business:
2. Which "quality" system are you registered to:
3: Square footage of your facility:
4: Number of employees (full & part time):
5: Employee turnover rate:
6: What types of major equipment do you use:
7: Do you utilize an apprentice program:
8: Are you a private or public entity:
9: What are your shifts and work hours:
10: Are you design capable:
11: Number of engineers:
12: Are you CAD capable:
13: What are your approximate yearly sales:
14: Are you a union facility:
15: What is your average APQP/PR lead times:
16: Are you heat treat capable (internal or external):
17: Do you advertise:
18: Do you have safety and/or environmental concerns:
19: Do you use an internal CMM (or equivelent):
20: Do you have a web site:
21: Do you do your own trucking:
22: Are you minority owned:

Please feel free to add any additional items that you see fit and I will try to incorporate them into the final matrix.

I hope this works and I will be posting data from my current company shortly!

ASD...

IP: Logged

Michael T
Forum Contributor

Posts: 16
From:Cleveland, Ohio
Registered: Apr 2001

posted 23 May 2001 08:33 AM     Click Here to See the Profile for Michael T   Click Here to Email Michael T     Edit/Delete Message   Reply w/Quote
Tally Ho... I guess I'll start:

1. Type of business: Flexible metallic hose manufacturing
2. Which quality system are you registered to: ISO9002-1994
3. Square footage: approx 210,000
4. Number of employees: 150
5. Turnover: < 1 year approx. 7%; > 1 year approx. 0.5%
6. Types of major equipment: Mostly proprietary (designed & built in-house) Steel tube formers, corrugators, braiders, welding stands, etc.
7. Do you utilize an apprentice program: Not really - mostly OJT
8. Are you a private or public entity: Private
9. What are your shifts & work hours: 1 shift; semi-flextime, either 6:00 a.m. - 2:30 p.m. or 7:00 - 3:30 p.m. (for hourly - don't ask about us poor salaried slaves... )
10. Are you design capable: Yes
11. Number of Engineers: 5 (this doesn't count the number of people who THINK they are engineers... )
12. Are you CAD capable: Yes
13. What are your approximately yearly sales: $30 mil. (that is a rough approximation)
14. Are you a union facility: No
15. What is your average APQP/PR lead times: Don't know - don't track that data
16. Are you heat treat capable: We employ an external facility to do this when required
17. Do you advertise: Yes, but only within the market
18. Do you have safety and/or environmental concerns: Not really - we are implementing a new safety program and have a good environmental program in place
19. Do you use an internal CMM: Nope
20. Do you have a web site: Yes
21: Do you do your own trucking: No
22: Are you minority owned: Do Italians count as a minority? (No disparaging comments please - I truly don't know)

Cheers!!

Mike

IP: Logged

Al Dyer
Forum Wizard

Posts: 622
From:Lapeer, MI USA
Registered: Oct 2000

posted 23 May 2001 01:41 PM     Click Here to See the Profile for Al Dyer   Click Here to Email Al Dyer     Edit/Delete Message   Reply w/Quote
As I promised:


1. Type of business: Machining

2. Which "quality" system are you registered to: Seeking TS-16949

3: Square footage of your facility: 32,000

4: Number of employees (full & part time): 32 / 2

5: Employee turnover rate: 2-3%

6: What types of major equipment do you use: CNC/Turning Centers

7: Do you utilize an apprentice program: No

8: Are you a private or public entity: Private

9: What are your shifts and work hours: 2 8 Hr. shifts 5 days a week

10: Are you design capable: No

11: Number of engineers: 2

12: Are you CAD capable: Yes

13: What are your approximate yearly sales: $3,000,000

14: Are you a union facility: No

15: What is your average APQP/PR lead times: 6 weeks depending on gaging.

16: Are you heat treat capable (internal or external): No

17: Do you advertise: No

18: Do you have safety and/or environmental concerns: Working on 14001

19: Do you use an internal CMM (or equivelent): Internal

20: Do you have a web site: No

21: Do you do your own trucking: No

22: Are you minority owned: No

ASD...

IP: Logged

DICKIE
Forum Contributor

Posts: 46
From:Romulus, MI, USA
Registered: Feb 2001

posted 24 May 2001 12:53 PM     Click Here to See the Profile for DICKIE   Click Here to Email DICKIE     Edit/Delete Message   Reply w/Quote

1. Type: Machining/Machine building/Testing
2. QS9000, ISO 9002. Seeking ISO 17025 ISO 14000
3. 50,000 sq. ft.
4. Approx 50 employees
5. Turnover rate: Unknown
6. Equipment: cnc and manual mills, cnc and manual lathes, all types of grinders.
7. Apprentice: No
8. Privately held
9. Two shifts 55 hr per week
10. We are design capable.
11. 6 engineers
12. cad capable
13. sales 10 million ??
14. non-union
15. We generally get less than a week to start new production jobs so were always playing catchup.
16. We use outside heat treat companies
17. We don't advertise
18. Working on it
19. We have 2 cmm's
20. We have a web site
21. We do some of our own trucking.
22. Our owner is part indian and have been pursuing minority status.

IP: Logged

darwinbb
Forum Contributor

Posts: 10
From:ON, Canada
Registered: Mar 2001

posted 24 May 2001 02:26 PM     Click Here to See the Profile for darwinbb   Click Here to Email darwinbb     Edit/Delete Message   Reply w/Quote
1. Type of business: Ecoat and powder paint facility
2. Which quality systems are you registered to: Working on QS 9000
3. Square footage of your facility: 85000 s/f
4. Number of employees: 125 (fulltime)
5. Employee turnover rate: 2-3%/y
6. What types of major equipment do you use: mainly Big three owned assy tables, some proprietary equipment like paint booth, oven etc.
7. No apprentice program in place although we hire students in summertime.
8. Private company
9. 2 shifts days and afternoons and some occassional midnights for special production
10. not design capable
11. 3 engineers, production quality and industrial
12. not CAD capable
13. Approximate yearly sales: 8 m
14. Unionized place
15.Average APQP/PR lead times: data not available at the moment
16. Non heat treat capable
17. No advertisement as far as I know.
18. We have health and safety program in place and we're trying to be EMS compliant 14000
19. No internal CMM although we have a qualified CMM tech inhouse.
20. no website
21. no carrier
22. Canadian owned company

IP: Logged

Cheryl
Forum Contributor

Posts: 19
From:Ont. Cda.
Registered: Jan 2001

posted 24 May 2001 04:03 PM     Click Here to See the Profile for Cheryl   Click Here to Email Cheryl     Edit/Delete Message   Reply w/Quote
1. Metal forming
2. QS-9000
3.
4.
5.
6.
7. Yes
8. Private
9. 3 shifts / 8 hrs / 5 days
10. Yes


11.
12. Yes
13.
14. No
15.
16. Internal
17. no
18. no
19. Internal
20. Yes

IP: Logged

CarolX
Forum Contributor

Posts: 108
From:Illinois, USA
Registered: Jun 2000

posted 24 May 2001 04:31 PM     Click Here to See the Profile for CarolX   Click Here to Email CarolX     Edit/Delete Message   Reply w/Quote
1. Type of business: Sheet metal fabrication
2. Which "quality" system are you registered to: ISO9002-1994
3: Square footage of your facility: 50,000sq
4: Number of employees (full & part time): 40
5: Employee turnover rate: low
6: What types of major equipment do you use: press brakes, punch presses
7: Do you utilize an apprentice program: no
8: Are you a private or public entity: private
9: What are your shifts and work hours: 2 shifts - 1st shift 6:30-4:30, 2nd shift 3:30 to 1:30
10: Are you design capable: yes
11: Number of engineers: 3
12: Are you CAD capable: yes
13: What are your approximate yearly sales: +10M
14: Are you a union facility: no
15: What is your average APQP/PR lead times: n/a
16: Are you heat treat capable (internal or external): yes
17: Do you advertise: no
18: Do you have safety and/or environmental concerns: no
19: Do you use an internal CMM (or equivelent): yes
20: Do you have a web site: yes
21: Do you do your own trucking: no
22: Are you minority owned: no

IP: Logged

energy
Forum Contributor

Posts: 228
From:New Britain, CT
Registered: Nov 2000

posted 25 May 2001 03:03 PM     Click Here to See the Profile for energy   Click Here to Email energy     Edit/Delete Message   Reply w/Quote
1. Type of business: Water Treatment/Purification Systems/Parts
2. Which "quality" system are you registered to:None-Working towards ISO9001:2000
3: Square footage of your facility: 66,000 sq/ft
4: Number of employees (full & part time): 43
5: Employee turnover rate: unknown-new business-less than a year
6: What types of major equipment do you use: Shot Blast, Coating Oven, Welding machines
7: Do you utilize an apprentice program: No
8: Are you a private or public entity: Private
9: What are your shifts and work hours: Days 7:00-3:30 and 8:00-4:30
10: Are you design capable: Yes
11: Number of engineers: 8
12: Are you CAD capable: Yes
13: What are your approximate yearly sales:see number 5.
14: Are you a union facility: never
15: What is your average APQP/PR lead times: N/A
16: Are you heat treat capable (internal or external): No
17: Do you advertise: Yes
18: Do you have safety and/or environmental concerns: Yes
19: Do you use an internal CMM (or equivelent): No
20: Do you have a web site: Yes-Visit us-tenergywater.com
21: Do you do your own trucking:Lease
22: Are you minority owned: No

[This message has been edited by energy (edited 25 May 2001).]

IP: Logged

ozansekkin
Lurker (<10 Posts)

Posts: 3
From:izmir, TURKEY
Registered: Apr 2001

posted 11 June 2001 02:25 AM     Click Here to See the Profile for ozansekkin   Click Here to Email ozansekkin     Edit/Delete Message   Reply w/Quote
1. Type of business: Hot & Cold Forming, Welding and Machinning.
2. Which "quality" system are you registered to: ISO 9002:1994, QS9000 (recommended last week)
3: Square footage of your facility: 35000sqm
4: Number of employees (full & part time): 290 fulltime
5: Employee turnover rate: don't know
6: What types of major equipment do you use: various types of nc, plc and cnc cutters, welders, machinning centers, lathes and mills.
7: Do you utilize an apprentice program: yes.
8: Are you a private or public entity: public.
9: What are your shifts and work hours: 3 shifts, 6 days, 8 hrs.
10: Are you design capable: yes
11: Number of engineers: 18
12: Are you CAD capable: yes
13: What are your approximate yearly sales: +30M USD
14: Are you a union facility: no
15: What is your average APQP/PR lead times: 6 - 8 weeks, dependind on jigs and gauges.
16: Are you heat treat capable (internal or external): yes, internal.
17: Do you advertise: only in sector related periodicals.
18: Do you have safety and/or environmental concerns: working on ISO 14001.
19: Do you use an internal CMM (or equivelent): internal.
20: Do you have a web site: working on it.
21: Do you do your own trucking: no.
22: Are you minority owned: here is TURKEY, nobody is minority.


IP: Logged

David Mullins
Forum Contributor

Posts: 248
From:Adelaide, South Australia, Australia
Registered: Nov 1999

posted 12 June 2001 01:29 AM     Click Here to See the Profile for David Mullins   Click Here to Email David Mullins     Edit/Delete Message   Reply w/Quote
1. Consulting Engineers - Vibration & Acoustics
2. ISO9001, ISO17025
4. 95
8. Private
9. one shift, 40 hours per week (std)
10. Yeah
11. 80
12. Nope
13. $13million
14. no
17. no
18. Yeah
20. www.vipac.com.au
21. No
22. We are private with one owner who represents 90+% of shareholder investment.

------------------

[This message has been edited by David Mullins (edited 12 June 2001).]

IP: Logged

Fire Girl
Forum Contributor

Posts: 41
From:Orillia, Ontario, Canada
Registered: Apr 2001

posted 15 June 2001 10:30 AM     Click Here to See the Profile for Fire Girl   Click Here to Email Fire Girl     Edit/Delete Message   Reply w/Quote
1. Type of business: Metal stamping & forming
2. Which "quality" system are you registered to: ISO 9001:1994
3: Square footage of your facility: 10000
4: Number of employees (full & part time):~20
5: Employee turnover rate: ??
6: What types of major equipment do you use: stamping pressses up to 60 tons, MEC's, multi slide machines
7: Do you utilize an apprentice program: yes
8: Are you a private or public entity: private
9: What are your shifts and work hours: Mainly Mon-Fri 8-4:30- flexible, people kind of work their own hours
10: Are you design capable: yes
11: Number of engineers: 0
12: Are you CAD capable: yes
13: What are your approximate yearly sales: ??
14: Are you a union facility: nope
15: What is your average APQP/PR lead times: ??
16: Are you heat treat capable (internal or external): Sort of, we have 2 small ovens that we do tool steel and some small parts
17: Do you advertise: Not really
18: Do you have safety and/or environmental concerns: yes
19: Do you use an internal CMM (or equivelent): nope
20: Do you have a web site:yes www.acmmetalforming.com
21: Do you do your own trucking: no
22: Are you minority owned: no

I am the quality management rep. But I sort of do a bit of everything here. Trying to get a health & safety program set up here as well as get a new computer system up and running. Neither is going very well. I am recently married (the first year is the hardest!!!) no bambinos and I play soccer and do lots of outdoorsy kind of stuff (ie camping, fishing). I am a volunteer fire fighter in my 'spare' time.


IP: Logged

Graeme
Forum Contributor

Posts: 30
From:Lilburn, GA, USA
Registered: Sep 2000

posted 17 June 2001 08:54 PM     Click Here to See the Profile for Graeme   Click Here to Email Graeme     Edit/Delete Message   Reply w/Quote
(Note: these answers apply ONLY to my actual workplace. That workplace is a very tiny department of a major US-flag airline with global operations.

1. Type of business: Calibration of electronic test and measuring instruments.

2. Which "quality" system are you registered to: None as of this date -- working on ISO 9001:2000 (excluding design & development) and expect to achieve it by September 2001.

3: Square footage of your facility: 3000

4: Number of employees (full & part time): 10

5: Employee turnover rate: about 2 per decade

6: What types of major equipment do you use: multifunction calibrators, impedance bridge, variable phase standard, frequency standard, RF & microwave generators, measuring receiver, vector network analyzer, standard resistors, VOR consensus standard, oscilloscope calibrators, ice point cell, computer network, many more ...

7: Do you utilize an apprentice program: No, but all calibration technicians are experienced electronic technicians from elsewhere in the company.

8: Are you a private or public entity: a very tiny department of a major public company.

9: What are your shifts and work hours: Continual coverage from 06:00 to 22:00 (flex-time)

10: Are you design capable: No

11: Number of engineers: 1

12: Are you CAD capable: No

13: What are your approximate yearly sales: N/A

14: Are you a union facility: No

15: What is your average APQP/PR lead times: ?

16: Are you heat treat capable (internal or external): N/A

17: Do you advertise: No. We have a captive market - all corporate users of electronic MTE must send them to us for calibration.

18: Do you have safety and/or environmental concerns: Very few; addressed by corporate programs. No OJI's in over six years.

19: Do you use an internal CMM (or equivelent): No

20: Do you have a web site: For internal use and communication inside the lab only. It is a "stealth" network, not connected to the corporate net.

21: Do you do your own trucking: No

22: Are you minority owned: N/A

IP: Logged

All times are Eastern Standard Time (USA)

next newest topic | next oldest topic

Administrative Options: Close Topic | Archive/Move | Delete Topic
Post New Topic  Post A Reply
Hop to:

Contact Us | The Elsmar Cove Home Page

Your Input Into These Forums Is Appreciated! Thanks!


UBB 5.45c

Main Site Search
Y'All Come Back Now, Ya Hear?
Powered by FreeBSD!Made With A Mac!Powered by Apache!