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Slide 177 of 250

Categories of the Operation Function

An Operation is an action performed on material within the process.

Operations fall into one of the following categories:

Preparation/Adjustments Phase:(setup, tool change, adjustments)


Principal Operations Phase: Operations repeated in each cycle (hole punch, drill, sheer)

• Main Operations (stamping, cutting)
• Incidental Operations (movement of press, movement of people)

Marginal Allowances:

• Fatigue
• Hygiene (wash hands, etc.)
• Operations (shut-down to produce rush order, meetings)
• Work place (breaks, cleaning, maintenance)

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation