© 2004 Cayman Business
Systems
Rev:
Pre-G3 - Rendered Thursday,
February 12, 2004
Slide 167
Elsmar.com --- The
Cove!
8-Disciplines Problem Solving
Process Failure Causes
•1. Omitted
processing
•2. Processing errors
•3. Errors setting up work pieces
•4. Missing parts
•5. Wrong parts
•6. Processing wrong work piece
•7. Mis-operation
•8. Adjustment error
•9. Equipment not set up properly
•10. Tools
and/or fixtures improperly prepared
11. Poor control procedures
12. Improper
equipment maintenance
13. Bad recipe
14. Fatigue
15. Lack of Safety
16. Hardware failure
17. Failure to enforce controls
18. Environment
19. Stress connections
20. Poor FMEA(s).