© 2004 Cayman Business Systems
Rev: Pre-G3 - Rendered  Thursday, February 12, 2004
Slide 204
Elsmar.com  --- The Cove!
8-Disciplines Problem Solving
Elsmar.com
Floppy Disk Poke-Yokes
Floppy disks have many poka-yokes built in. One example is you cannot insert the disk into the drive completely if the disk is upside down. This is because of the corner notch [#1].

720k disks have no hole [#2] while HD disks have hole (mechanism senses)[#3].
Spring loaded shutter mechanism - Do you remember the old 5.25 inch floppies from the early to mid-1980’s? Failsafe disk surface protection [#4].

Slide Tab to protect against erasure. Mechanism senses [#5].
‘Precision’ alignment. Disk alignment holes and notches [#6] ensure the disk is properly aligned and also provides a ‘focus’ area for manufacturing.
2
1
1
3
4
5
5
4
6
6
6