Process Design and Development Outputs

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Process Design and Development Outputs

Packaging standards

Product and process quality system review

Process flow chart

Floor plan layout

Characteristics matrix

PFMEA

Pre-launch control plan

Process instructions

Measurement systems analysis plan

Preliminary process capability study plan (Typically 100 Parts)

Management support

Additional Outputs

Update tooling, equipment and facilities list

Update process flow chart
Update PFMEA
Quote in-house gages, tooling and equipment
Order gages, tooling and equipment
Delivery of gages in time for MSA plan
Delivery of equipment

Must consider approval at equipment subcontractor, in-house installation, debugging and process potential studies (runoff)

APQP Forum Discussions

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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