The Quality Audit
Did I Catch You Unaware?
Auditing
An Open Source Document
Partial List Of Files In This Guide
Guide Objectives
Related Stuff Well Be Covering
Caution
Caution II
Auditing - The Program
The Goal Of An Audit
Basic Types of Audits
Audit Sub-Types
Audit Types
A Typical Audit System
Definitions: “Who”
Definitions: “What”
Phases of Auditing
The Standard Four Phases
The Part People See
Quality Audit
Objective Evidence
Objective Evidence II
Reasons For Audits
More Reasons For Audits
The Audit Must Be
Validation
Auditors Are Not….
Why A Formal Audit Program?
Internal Audits
The Internal Audit
IIAs Definition Of Internal Audit
Internal Audit System Base Requirements
Internal Audit System Base Requirements
Role of the Internal Auditor
Internal Quality Auditing
Slide 37
Compliance Audits
Compliance Audits
Compliance Audit
Compliance Audit
Systems Audits
Systems Audit
Systems Audit
Example Training System - A Support System
Process Audits
Process Audit
A Typical Series Of Manufacturing Processes
Process White Space Issues
Manufacturing Processes
Product Audits
Product Audit
Product Audit - A Brief Review
What Will YOU Will Be Auditing?
Basic Audit Focus?
Internal Audits - Focus
Reasons To NOT Address Compliance In Internal Audits
Reasons To NOT Address Compliance In Internal Audits
Reasons To NOT Address Compliance In Internal Audits
Reasons To NOT Address Compliance In Internal Audits
The Famed Document Pyramid
4.2.3 Control of Documents (4.5)
Another Document Control System
Audit Types - A Brief Review
A Quality Management System?
A Quality Management System?
ISO/QS-9000 Quality Management System
Procedures & Systems
Many Requirements
The ISO Standards
The QS 9000 Document Origins
Documentation Hierarchy
Slide 73
Typical Operations Flowchart
The Bottom Line
The Details
Complex Trade Relationships
An Organization As A Collection of Systems
What is a System?
System vs. Process
Systems Responsibilities
Systems Responsibilities II
The Organization as a System, Subsystems, and Processes
Systems and Subsystems
Extending Outside the Organization
An Extended System
Measures In The Extended System
CAUTION!
What is a Process?
Examples of Processes
Quality Through Process Improvement
Significant and Critical Processes
Responsibilities
Clients Responsibility
Auditors Responsibility
Auditees Responsibility
Auditor Qualifications
Education, Training & Experience
Auditor Personal Qualities
Personal Attributes
Applying Auditor Attributes
Audit Preparation
Planning The Audit
Audit Scope
The Audit Plan
Audit Failure Modes
A Second Auditor
Audit Team Assignments
Audit Frequency
QS-9000 Requirements
ISO 9001:2000 Requirements
ISO 9001:2000 Requirements Summary
Internal Audit Schedule Example
Example Responsibilities Matrix
A Sample Compliance Audit Schedule
Check Lists
Check Lists
Check List Benefits
Check List Preparation
Check List Example
Check List Thoughts
Sample Size
Sample Size
Sample Size II
Audit Strategy
Audit Strategies
Internal Audit Strategies
Available Information
Review of Working Documents
Representative Samples
Pre-Audit Confirmation
Executing the Audit
Changes Happen
Opening Meeting
A Registrars Opening Meeting Outline I
A Registrars Opening Meeting Outline II
A Registrars Opening Meeting Outline III
A Registrars Opening Meeting Outline IV
A Typical Registrars Finding Record
A Registrars Opening Meeting Outline V
A Registrars Opening Meeting Outline VI
Other Interpretations
Other Interpretations
Other Interpretations
Other Interpretations
Conducting The Audit
Registrar Audits
Registrar Audits II
Registrar Audits III
Audit Hints
Questions To Ask?
Taking Notes As Reference
Take Copious Notes!!!!
Taking Notes As Evidence
Avoiding Trouble
Good Auditing Practices
Keep People Informed
Bad Auditing Behavior
Expect These Reactions / Emotions
Interview the Right People
Youre In The Audit Now!
Recording Nonconformances
Nonconformance Exists Because
Standard Nonconformance Categories
Establish The Facts
Facts About Facts
Things to Consider -- Is It Serious?
Assessing Nonconformances
Simple Nonconformance Report Form
Sample Audit Summary Sheet
The Closing Meeting
Nonconformance Reports
Writing Nonconformance Reports
Summary Content
Audit Reports
The Audit Report
Audit Report Example
Corrective Action
Corrective & Preventive Actions
Audit Follow-Up
Re-Audit Focus
Audit Records
Being Audited - Life on The Other Side Of The Fence
Being Audited
What is Controlled Documentation?
What is an Auditor?
What Will The Auditors Do?
Who Will Be Audited?
The Audit Team
Types of Audits
The Reason For Audits
What Will Happen If...
Things Everyone Must Know
Things to Do
Things NOT to Do
General Things To Know and Do
Some Typical Questions to Expect
Managers Should Think About...
Some Last Things to Think About
Good Luck!