7 Steps to Process Mapping

1) Gather and Review all existing documentation (Document Mapping)

2) Identify Weaknesses of the current documentation / process

3) Identify Inputs and Outputs of the Process

4) Generate a Draft Procedure

5) Review Draft Procedure with Implementation Team

6) Develop an Implementation Plan

7) Implement/Train the Process, Release the Document, and Audit

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation