Understanding and Implementing

An ISO 9001:2000 or Related

QMS
(Quality Management System)
Implementing An ISO 9001:2000 Quality Management System
An Open Source Document
Files Included in this Package
About This Document - Contents
Sample Flow Charts
Introduction
Implementation Considerations
Quality Systems
ISO 9000 Family of Documents
ISO9001:2000 DIS Structure
ISO 9001:2000 Vs Baldrige
Malcolm Baldrige National Quality Award Criteria Circa 4/2001
ISO 9000
Where Did It Come From?
Liability
Origins
ISO 9001 and Quality
The Main ISO 900x Documents
The Stated Intent of ISO 9001
Differences In Sectors
Service As A Product
Why Do It?
Why Do It?
Project Duration
Simple Schedule
Typical Costs
Payback
Who’s Doing It & General Issues
A Quality Management System?
System vs. Process
What is a System?
Trade Relationships
The Organization as a System, Subsystems, and Processes
Systems and Subsystems
Organization As An Extended System
Organization As An Extended System
Extending Outside the Organization
An Extended System
Measures In The Extended System
Quality Through Process Improvement
What is a Process?
Examples of Processes
Significant and Critical Processes
Special Characteristics
Characteristics I
Characteristics II
Characteristics III
Characteristics IV
Characteristics V
Critical Characteristics Matrix
What Is A Quality Management System?
What is a QMS?
ISO 9001:2000 QMS ‘Process Model’
ISO 9001:2000 QMS ‘Process Model’
ISO 14001:1996 EMS ‘Process Model’
The ISO Standards
Required Level II Flow Charts (Procedures)
Some Other Expected Process Maps
ISO 9001 Distilled - 4
ISO 9000 Distilled - 4.2
ISO 9000 Distilled - 4.2.3
ISO 9000 Distilled - 5
ISO 9000 Distilled - 5.2
ISO 9000 Distilled - 5.3
ISO 9000 Distilled - 5.4
ISO 9000 Distilled - 5.5
ISO 9000 Distilled - 5.5.3
ISO 9000 Distilled - 5.6.2
ISO 9000 Distilled - 6
ISO 9000 Distilled - 6.2.1
ISO 9000 Distilled - 6.3
ISO 9000 Distilled - 6.3
ISO 9000 Distilled - 6.3
ISO 9000 Distilled - 6.4
ISO 9000 Distilled - 7
ISO 9000 Distilled - 7.2
ISO 9000 Distilled - 7.2.3
ISO 9000 Distilled - 7.3.2
ISO 9000 Distilled - 7.3.4
ISO 9000 Distilled - 7.3.7
ISO 9000 Distilled - 7.4
ISO 9000 Distilled - 7.4.3
ISO 9000 Distilled - 7.5
ISO 9000 Distilled - 7.5.2
ISO 9000 Distilled - 7.5.4
ISO 9000 Distilled - 7.6
ISO 9000 Distilled - 8
ISO 9000 Distilled - 8.2
ISO 9000 Distilled - 8.2.2
ISO 9000 Distilled - 8.2.3
ISO 9000 Distilled - 8.3
ISO 9000 Distilled - 8.4
ISO 9000 Distilled - 8.5
ISO 9000 Distilled - 8.5.2
ISO 9000 Distilled - 8.5.3
Implementation
Implementing ISO 9001:2000
The Fed Ex Registration
A Consultant?
Basic Reasons To Consider A Consultant
Role of Consultant - Piano Teacher?
Deliverables
Implementation Guarantees
Example Guarantee Program
A Consultant? Some Last Thoughts...
Implementation - The Process
Implementation Strategies
Project Scope Considerations
Implementation Commandments
Initial Basic Suggestions
‘Standard’ General Registration Path
Top Level Project Flow
‘Typical’ Detailed Implementation Steps Example
Project Definition
Defining Responsibilities
Example Organizational Chart
Top Management
Responsibilities
Other Responsibilities
An Example Area ‘Element Responsibility’ Chart
Department Specific Responsibility Tracking
Department Specific Responsibility Tracking
Department Specific Responsibility Tracking
Department Specific Responsibility Tracking
Department Specific Responsibility Tracking
Department Specific Responsibility Tracking
Department Specific Responsibility Tracking
Typical Failure Modes
Critical Success Factors
United States - IRS Deduction Ruling
A Plan - Think Project
Example Project Plan Snippet
Support of Upper Management?
A Management Committee
Project Kickoff
What Does This Mean To YOU?
Premise
Discovery!  The Sweeps!
Success Based Upon
Old and New
Remember -- The Idea is NOT....
The Basics
Things to Know
Organization and Friendliness
Managers Should Think About...
Last Things to Think About
A “War Room”
(Status and Tracking)
Discovery and Classification
Define Document Types
(Classifications)
More on Documentation
Interviewing A Registrar
Basics
Inform & Discuss
About The Auditors
Questions & Thoughts 1
Questions & Thoughts 2
Questions & Thoughts 3
The Audits
Communications
Specification Interpretations
What’s In A Contract Anyway?
Audit Nonconformance Questions
Project Actions
Sweeps - The Discovery Phase
Sweeps
Where to Start - Documentation
Identification
Sweeping An Area - I
Sweeping An Area - II
Some Things To Think About...
More(!) Things to Think About
Organization and Friendliness
Discovery Phase (Sweeps) Check List
Discovery Phase Check List
Documentation - The Details
Why the Stress on Documentation?
What is Documentation?
An Everyday Work Instruction
What is Controlled Documentation?
‘Standard’ Documentation Pyramid
Documentation
Myths vs. Truths
Basic Rules
Quality Records
What Are Quality Records?
Typical Types of Records
Records Management Activities
Records Required By ISO 9001:2000
Document Mapping
Document Mapping
Mapping Aspects
Document Tiers & Classes
High Level Documentation Structure
Local Documentation Tiers
Typical Documentation Tiers
Flow Up vs Flow Down
Documentation Compliance Considerations
Mapping - Two Aspects
Line Item Matrix Mapping
Determination of Required Documents
Summary
Process Mapping
Why Process Maps?
Typical Top Level Operations Flowchart
Business As A System (Process)
Use a Process Flow Chart!
Creating a Process Flow Chart
Creating a Process Flow Chart
Early Process Flow Diagram
Flowchart
Symbols Used In Flowcharts
Basic Flow Chart Example - High Level
Basic Flow Chart Example - High Level
Flow Chart Example - Low Level
Process Map Elements
Process Map Elements
Process Map Elements
7 Steps to Process Mapping
Process Mapping Worksheets
Process Mapping Steps 1 and 2
Process Mapping Step 3
Process Mapping Step 4
Process Mapping Step 4
Job Descriptions
Process Mapping Step 4
Process Mapping Step 5
Process Mapping Step 6
Internal Audits
Internal Audits
The Internal Audit
A Typical Audit Process
Internal Audit Goal
Objective Evidence
Many Requirements
Internal Audits
Schedule Example
Outsourcing Internal Audits
Project Fulfillment
Enter The Registrar
The Registrar’s Document Review
Pre-Assessment Audit
Assessment Audit
Reasons For Third Party Audits
Reasons For Third Party Audits 2
What is an Auditor?
Auditors Are Not!!!
What Will The Auditors Do?
Who Will Be Audited?
The Audit Team
Types of Audits
What Will Happen If...
Things to Know
Things to Do
Things NOT to Do
General Things To Know and Do
Typical Audit Questions to Expect
Supervisors Should Think About...
Last Things to Think About
QS-9000 / ISO 9001 Reminders
Real Life
Good Luck!