Form Setup Reduction Team

Step 2: Form Set-Up Reduction Team

1. Select Project

- Longest Set-Up Time

- High Probability of Success

- Bottle Neck Operation

- Large Current Run Size

2. Select 4-8 Team Members

- Persons Doing Set-Up

- Related Skilled Trades

- Related Mfg/Tool Engineer

- Area Supervisor

- Outside Resources; i.e. Machine/Tool Supplier

3. Empower Team: Provide Resources and Support

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	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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