Workplace Organization & Visual Controls
Benefits:
Improves quality
Reduces cost
Improves responsiveness
Improves safety
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Notes:
The benefits of Workplace Organization and Visual Controls are that they reduce costs while improving quality, responsiveness and safety.
Quality:
- FIFO vs FISH (First In Still Here)
- Proper arrangement reduces chances for errors
- See at a glance what is necessary for a quality part
Cost:
- Understock and overstock conditions are recognized and highlighted
- Eliminates waste, proper supplies located, information readily available
- Eliminates hunting for parts, tools
- Frees up floor space
Responsiveness:
- Improves communication
- Supports quick setups, flexibility, simplicity
- Abnormalities become exception, demands immediate attention
Safety:
- Evacuation routes posted for everyone
- Floor conditions improved so employees can avoid hazardous situations
The. Deming PDCA Cycle
QMS Implementation
FMEA Information
APQP Information
Auditing Information
8-D Problem Solving
Statistics
Error Proofing (Poka Yoke)
Brainstorming
Identifying Waste
Pull Systems
Lead Time Reduction
Planned Maintenance
Quick Setup
Discovering Change
Process Capability - Cp vs. Cpk
Histogram. Animation
Process Loop Animation
Taguchi Loss Function
Fishbone / Cause and Effects Animation
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