Wayne
Gage Crib Worldwide
I have some fundamental problems with the concept of a certification having an Expiration Data, or a Recalibration Date.
My problems begin with the basic fact that a certification is only valid at the moment the instrument is being checked. By the time the certification has been typed the instrument may already be out of calibration. Some may call this an absurd statement, but I contend that it is absolutely true.
Let me give some examples:
1. A Lab Tech finishes his calibration work on an instrument, leaves the tool on his bench and goes to his computer to transfer his measurement data to the certificate. While he is away from his workbench a co-worker accidentally knocks the instrument onto the floor. For reasons know only to the co-worker, he picks-up the instrument and replaces it on the workbench and does not report the incident. The fall, in this situation has put the instrument out of wack and invalidated the calibration as it was being typed.
2. A properly calibrated instrument has been packaged for shipping back to the owner of the tool. The shipment is by overnight courier. During the return trip the instrument passes through several extreme temperature situations: Heated by sun baked delivery truck; Frozen in the belly of a high flying airplane; Heated again in another truck turned oven by the sun. The result is that critical components of the instrument, which are held in tension and locked in place, are loosened by thermal expansion and contraction allowing the tool is no longer at the certified set size.
3. Upon arrival at the owner’s factory, the Receiving Clerk, in the process of unpackaging the instrument, handles it roughly by whatever untoward method you can imagine. He never reports the possible damage to the tool because it looks just fine. Regardless, the instrument has been rendered inaccurate by his actions.
4. A properly calibrated thread plug gage is placed into service with the instructions to the user to measure every 100th part. The operator, being a good employee in his eyes, figures that if one part measured in a hundred is good, every part measured is lots better. A week later the poor thread plug gage is, while unnoticeable to visual inspection worn to a nub. It is returned to the crib and stored for future use even though it has been worn beyond its limits.
Let me say that these situations may or may not cause a tool to fall out of calibration, and I would hope that many instruments can handle some abuse without going out of wack. Let me also say that the opportunity for an instrument’s settings to be silently altered are numerous and beyond total control. It is for these reasons that placing an Expiration Date on a certification, in my opinion, should be avoided like the plague.
Yes, we all know that an Expiration Date is for reference only. Yes, we all know that all instruments should be validated for function frequently. Or do we? To many not as deeply involved in the calibration of instruments and not familiar with the fragility of measurement instruments, an Expiration Date gives the false impression that all will be fine until that date is met. It might even be argued that an Expiration Date is a guarantee of performance up to that date, which is something that no calibration laboratory would be willing to assure. For these reasons I contend that no certification should ever have an Expiration Date. A Recalibration Date is nearly as bad. It implies the same thing as an Expiration Date with the subtitle differences being lost on the masses.
My preference would be to have no time based calibration cycle stated on a certification. Calibration cycles are best determined based on usage. But, customers have become trained to use time based systems, and expectant of such data being found on the certification. Calibration Laboratories, wanting to meet customer requirements, to keep the customer happy, have complied and placed such specious data on he certification.
The solution, on the certification any recalibration date should be identified as ‘suggested’. Further caveats should also be included in the fine print as to proper determination of calibration cycle or some such other disclaimer against the absolute value of any given suggested, time based, recalibration date.
My problems begin with the basic fact that a certification is only valid at the moment the instrument is being checked. By the time the certification has been typed the instrument may already be out of calibration. Some may call this an absurd statement, but I contend that it is absolutely true.
Let me give some examples:
1. A Lab Tech finishes his calibration work on an instrument, leaves the tool on his bench and goes to his computer to transfer his measurement data to the certificate. While he is away from his workbench a co-worker accidentally knocks the instrument onto the floor. For reasons know only to the co-worker, he picks-up the instrument and replaces it on the workbench and does not report the incident. The fall, in this situation has put the instrument out of wack and invalidated the calibration as it was being typed.
2. A properly calibrated instrument has been packaged for shipping back to the owner of the tool. The shipment is by overnight courier. During the return trip the instrument passes through several extreme temperature situations: Heated by sun baked delivery truck; Frozen in the belly of a high flying airplane; Heated again in another truck turned oven by the sun. The result is that critical components of the instrument, which are held in tension and locked in place, are loosened by thermal expansion and contraction allowing the tool is no longer at the certified set size.
3. Upon arrival at the owner’s factory, the Receiving Clerk, in the process of unpackaging the instrument, handles it roughly by whatever untoward method you can imagine. He never reports the possible damage to the tool because it looks just fine. Regardless, the instrument has been rendered inaccurate by his actions.
4. A properly calibrated thread plug gage is placed into service with the instructions to the user to measure every 100th part. The operator, being a good employee in his eyes, figures that if one part measured in a hundred is good, every part measured is lots better. A week later the poor thread plug gage is, while unnoticeable to visual inspection worn to a nub. It is returned to the crib and stored for future use even though it has been worn beyond its limits.
Let me say that these situations may or may not cause a tool to fall out of calibration, and I would hope that many instruments can handle some abuse without going out of wack. Let me also say that the opportunity for an instrument’s settings to be silently altered are numerous and beyond total control. It is for these reasons that placing an Expiration Date on a certification, in my opinion, should be avoided like the plague.
Yes, we all know that an Expiration Date is for reference only. Yes, we all know that all instruments should be validated for function frequently. Or do we? To many not as deeply involved in the calibration of instruments and not familiar with the fragility of measurement instruments, an Expiration Date gives the false impression that all will be fine until that date is met. It might even be argued that an Expiration Date is a guarantee of performance up to that date, which is something that no calibration laboratory would be willing to assure. For these reasons I contend that no certification should ever have an Expiration Date. A Recalibration Date is nearly as bad. It implies the same thing as an Expiration Date with the subtitle differences being lost on the masses.
My preference would be to have no time based calibration cycle stated on a certification. Calibration cycles are best determined based on usage. But, customers have become trained to use time based systems, and expectant of such data being found on the certification. Calibration Laboratories, wanting to meet customer requirements, to keep the customer happy, have complied and placed such specious data on he certification.
The solution, on the certification any recalibration date should be identified as ‘suggested’. Further caveats should also be included in the fine print as to proper determination of calibration cycle or some such other disclaimer against the absolute value of any given suggested, time based, recalibration date.