Hello all, I'm a medical device startup and we're trying to understanding if we need to (or even should) record informal testing of our R&D prototypes. I have an electrical medical device with a circuit board inside and its own software. It's a simple Class 2 device on the low-risk side. We coded the software ourselves. We're not building anything in-house. I'm purchasing everything (custom-made circuit board, hardware, a plastic shell, etc.) from third-party contract manufacturers, and it'll be send to a separate vendor for final assembly, packaging, and sterilization.
Basically, we already did a bunch of quick/informal testing with low-fidelity mockups of our medical device. But now we're getting into high-fidelity (near-perfect) prototypes. We're starting to do the same testing as we'd do for our final verification/validation testing. We're basically testing the high-fidelity prototypes against our "Design Input" requirements, electrical safety tests (IEC 60601-1), electromagnetic tests (IEC 60601-1-2), and low-level software coding tests. It's not going to serve as our official verification/validation reports. This is just "preliminary" testing to make sure that our final parts will be able to pass the real verification/validation tests successfully the first time.
The big question is: do we need to record this informal "preliminary" testing? Should we even try?
There's really zero regulations/guidances about this subject. I understand that the intention of our Design History File (DHF) is to record the conception/evolution/approval of our medical device design, but technically we can just do all the work and only do a design review/approval of our final prototype version (used for final verification/validation testing). I also understand that FDA expects human factors / usability testing to be conducted as part of the medical device development, but that's mostly separate from everything I mentioned above.
I guess I could record the "preliminary" testing on some special kind of test report, but be clear that there's no real "acceptance criteria"???
And for low-level software testing, I guess I could also record the test results on informal test reports?
Or should I just do the "preliminary" testing, not write anything down formally nor informally, and just roll with it?
Basically, we already did a bunch of quick/informal testing with low-fidelity mockups of our medical device. But now we're getting into high-fidelity (near-perfect) prototypes. We're starting to do the same testing as we'd do for our final verification/validation testing. We're basically testing the high-fidelity prototypes against our "Design Input" requirements, electrical safety tests (IEC 60601-1), electromagnetic tests (IEC 60601-1-2), and low-level software coding tests. It's not going to serve as our official verification/validation reports. This is just "preliminary" testing to make sure that our final parts will be able to pass the real verification/validation tests successfully the first time.
The big question is: do we need to record this informal "preliminary" testing? Should we even try?
There's really zero regulations/guidances about this subject. I understand that the intention of our Design History File (DHF) is to record the conception/evolution/approval of our medical device design, but technically we can just do all the work and only do a design review/approval of our final prototype version (used for final verification/validation testing). I also understand that FDA expects human factors / usability testing to be conducted as part of the medical device development, but that's mostly separate from everything I mentioned above.
I guess I could record the "preliminary" testing on some special kind of test report, but be clear that there's no real "acceptance criteria"???
And for low-level software testing, I guess I could also record the test results on informal test reports?
Or should I just do the "preliminary" testing, not write anything down formally nor informally, and just roll with it?