Annual Review of Control Plans?

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R

Randy Stewart

#2
I know of no direct requirement to review every year. Some of the items that may initiate a yearly review are: Annual Part Lay Out, Gage R&Rs, Improved Control Methods, Work Instruction changes and Process Improvement programs. With the Control Plans being a "Controlled Document" you may want to review your APQP or Doc Control procedure to see if they state a yearly review requirement. I do review ours annually due to being in prototype and having process changes all the time. You do need to review Control Plans to ensure they maintain applicability and feasibility.
 
B

Bill Ryan - 2007

#3
Cheryl

Randy is correct - There is no requirement for annual review of Control Plan or PFMEA in QS9000 or ISO/TS 16949. The closest they come is in QS 4.2.5.2 / Ts 7.5.1.1 which basically states to review/update Control Plans (specifically) any time there is a change affecting product, process, measurement, etc.

In practice, we have our internal auditing set up to audit the process using the Control Plan. We probably audit around 60% of our part numbers in one year. Also, whenever we get a customer complaint, both the PFMEA and Control Plan are "pulled out" and reviewed/updated "as necessary".

Bill
 
#5
Auditing the control plan

In practice, we have our internal auditing set up to audit the process using the Control Plan
This is good advice, Bill. It seems whenever I see an audit of the plan, there is some change that was not carried to the CP.
 
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