Benchmarking Site - A Survey Al Did

barb butrym

Quite Involved in Discussions
#21
i will answer this for a machining client of mine, with their permisson


1. Type of business: Machining (all), kovar and tight tolerance a speciality. Which "quality" system are you registered to: ISo9002.1994
3: Square footage of your facility: 30k sq feet
4: Number of employees (full & part time):6
5: Employee turnover rate: lost 1 in 4 years; 6: What types of major equipment do you use: CNC
7: Do you utilize an apprentice program: yes
8: Are you a private or public entity: private
9: What are your shifts and work hours: 1 extended/overlap 6am -7pm
10: Are you design capable: yes
11: Number of engineers: 1
12: Are you CAD capable: yes
13: What are your approximate yearly sales: 1 millon
14: Are you a union facility: no
15: What is your average APQP/PR lead times:
16: Are you heat treat capable (internal or external): yes
17: Do you advertise: not really
18: Do you have safety and/or environmental concerns: HAve safety and env programs, no issues at present
19: Do you use an internal CMM (or equivelent): yes
20: Do you have a web site: yes
21: Do you do your own trucking: 1 small delivery truck
22: Are you minority owned: no
 
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A

Al Dyer

#22
Fellow professionals,

No, I have not forgotten. Although I expected a few more replies I will try this week to compile the data. I'm on a 3 week "sabbatical" but can still work the keyboard.

To those who responded either through the site or e-mail Thanks! I've noticed quite a few new registered members lately, care to post your response?

Thanks,

ASD...
 
M

Mary-K. Hardy

#23
1. Thermal/acoustical parts: design and manufacture
2. QS9000/ISO9001; ramping up to ISO14000 by end of year; next goals: TE Supplement for Design, TS16949 for Manufacture
3. 5 plants: 288,000 sq ft
4. 400 - 450 all locations including both Headquarters [USA & CDN]
5. Most locations [Canada & US]: low, less than 5%; One US location: greater than 50%
6. Presses and other propietary items for manufacture; Design: CNC, etc.
7. No
8. Private
9. 2 Manufacturing Sites: 4 days, 2 shifts, 10 hours; 2 Manufacturing Sites: 5 days, 3 shifts, 8 hours; Design Center: 7 am to 7 pm, 1/2 day on Friday
10. Yes
11. Head count allotment is 4 design engineers; most plants have an engineer for equipment/tooling, etc. as well; total = 8
12. Yes
13. Guesstimate: 7 - 10 million
14. 2 Manufacturing Sites: Yes; all other locations: No
15. Do not measure
16. Internal - I think?!
17. Do not know
18. Yes; high temperature on presses, stamping process; environmentally: produce a lot of waste byproduct - improvements/equipment to be made/purchased at new manufacturing location: Jan 2002
19. Yes at Design Center
20. www.bbiinc.com
21. No
22. No
 
A

Aaron Lupo

#24
1. Type of business: Sterilization/Testing Services
2. Which "quality" system are you registered to: ISO 9002/13488
3: Square footage of your facility: 3 Facilities ~60,000 total
4: Number of employees (full & part time): ~85
5: Employee turnover rate: too High
6: What types of major equipment do you use: Sterilizers ETO/STEAM
7: Do you utilize an apprentice program: No
8: Are you a private or public entity: Private
9: What are your shifts and work hours: 8-5, 4-12, 12-8
10: Are you design capable: Yes
11: Number of engineers:0
12: Are you CAD capable:No
13: What are your approximate yearly sales:~10 million
14: Are you a union facility:No
15: What is your average APQP/PR lead times:N/A
16: Are you heat treat capable (internal or external):No
17: Do you advertise:Yes
18: Do you have safety and/or environmental concerns:Yes
19: Do you use an internal CMM (or equivelent):No
20: Do you have a web site:Yes
21: Do you do your own trucking:Some
22: Are you minority owned: partly

;)
 
A

Al Dyer

#25
Good Morning,

Below are the results from the benchmarking study. The final sample size was 41 with various levels of completion. The responses were from direct posts and e-mails sent to me.

I don't know how helpful this will be, but it is a start.

Thank you to all that responded.

Al...
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------

1. Type of business:
--------------------------

Manufacturing - 91%
Service - 5%
Other - 6%


2. Which "quality" system are you registered to:
-------------------------------------------------------------

ISO-9000 - 42%
QS-9000 - 32%
Other - 4%
None - 22%


3: Square footage of your facility:
-------------------------------------------

Average = 81,000


4: Number of employees (full & part time):
------------------------------------------------------

F.T. Avg. = 215
P. T. Avg. = 8


5: Employee turnover rate:
-----------------------------------

4.6%/year


6: What types of major equipment do you use:
------------------------------------------------------------

Too varied to get a good response. Presses, CNC's, Lathes


7: Do you utilize an apprentice program:
----------------------------------------------------

No - 91%
Yes - 6%
Other - 3%


8: Are you a private or public entity:
----------------------------------------------

Private - 71%
Public - 11%
Other - 18%


9: What are your shifts and work hours:
---------------------------------------------------

1 Shift - 29%
2 Shift - 64%
0ther - 7%


10: Are you design capable:
------------------------------------

Trick Question

Yes - 23%
No - 75%
Other - 2%


11: Number of engineers:
---------------------------------

Avg. - 7


12: Are you CAD capable:
---------------------------------

Yes - 83%
No - 15%
Other 2%


13: What are your approximate yearly sales:
--------------------------------------------------------

Very small sample size.

18.5 Million rounded


14: Are you a union facility:
----------------------------------

No - 73%
Yes - 21%
Other - 6%


15: What is your average APQP/PR lead times:
-----------------------------------------------------------

6.5 Weeks


16: Are you heat treat capable (internal or external):
-------------------------------------------------------------------

No - 91%
Yes - 5%
Other - 4%


17: Do you advertise:
----------------------------

No - 87%
Yes - 13%


18: Do you have safety and/or environmental concerns:
----------------------------------------------------------------------

No - 84%
Yes - 12%
Other - 4%


19: Do you use an internal CMM (or equivelent):
-------------------------------------------------------------

Yes - 47%
No - 42%
Other - 11%


20: Do you have a web site:
------------------------------------

Yes - 16%
No - 81%
Other - 3%


21: Do you do your own trucking:
------------------------------------------

No - 92%
Yes - 6%
Other - 2%


22: Are you minority owned:
------------------------------------

No - 57%
Other 36%
Yes - 7%

:bigwave:
 

gpainter

Quite Involved in Discussions
#27
Reply
1. thermoformed plastic components(mauufacturing)
2. ISO 9002-1994
3. over 300,000
4. over 300
5. 10 %
6. general thermoforming
7. somewhat
8.private
9. 3shifts 24 a dat
10. no
11. 12
12. yes
13 over 30 mil
14 no
15 4 weeks
16 no
17 yes
18 yes
19 yes
20 yes
21 no
22no
 
A

Al Dyer

#28
Come on folks,

There are alot of new members, I need feedback on the original survey and additional responses.

That is if you want me to continue with this project.

I know your out there, response and help needed!!!!!!!!!!!
 

Bubba

Involved In Discussions
#29
1. Type of business: Manufacturing
2. Which "quality" system are you registered to: ISO 9001:1994
3: Square footage of your facility: 200,000
4: Number of employees (full & part time): 400
5: Employee turnover rate: approx. 10% per year
6: What types of major equipment do you use: Mold Presses, Machine Vision, Custom Automation Equipment
7: Do you utilize an apprentice program: Yes
8: Are you a private or public entity: Public
9: What are your shifts and work hours: Mostly 1st shift, some around the clock.
10: Are you design capable: Yes
11: Number of engineers:12
12: Are you CAD capable:Yes
13: What are your approximate yearly sales:N/A
14: Are you a union facility:No
15: What is your average APQP/PR lead times:N/A
16: Are you heat treat capable (internal or external):No
17: Do you advertise:Yes
18: Do you have safety and/or environmental concerns:Yes
19: Do you use an internal CMM (or equivelent):No
20: Do you have a web site:Yes
21: Do you do your own trucking:No
22: Are you minority owned: No
 
G

Greg Maggard

#30
Here are some list questions I have answered for your data analysis

1. Type of business: Manufacturing Rubber component products
2. Which "quality" system are you registered to: N/A
3: Square footage of your facility: 48,500 square feet
4: Number of employees (full & part time): 200 (69 temps)
5: Employee turnover rate: approx. 30% per year
6: What types of major equipment do you use: Mold Presses, Machine overs, Custom Automation mixing Equipment
7: Do you utilize an apprentice program: Yes
8: Are you a private or public entity: private
9: What are your shifts and work hours: 3 shifts 24/6.
10: Are you design capable: Yes
11: Number of engineers:5
12: Are you CAD capable:Yes
13: What are your approximate yearly sales:16 million (this plant)
14: Are you a union facility:No
15: What is your average APQP/PR lead times:4 weeks (well that's the idea any way)
16: Are you heat treat capable (internal or external):yes
17: Do you advertise:No
18: Do you have safety and/or environmental concerns:Yes
19: Do you use an internal CMM (or equivelent):yes
20: Do you have a web site:Yes (Company wide) www.kokokuintech.com
21: Do you do your own trucking:No
22: Are you minority owned: No (Japanese)

:)
 
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