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Best practice to ensure inputting of data in production

toniriazor

Involved In Discussions
#11
Hello. You can do barcode scanning. For instance defect code ZH-01 represents defect "excessive burr on metal sheet", so when operator scans computer automatically takes this data. Its good and relatively cheap solutions if production is not so big. Easy for operators mean correct data in most of the time.
 
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ChloeArmstrong

Starting to get Involved
#12
Hello. You can do barcode scanning. For instance defect code ZH-01 represents defect "excessive burr on metal sheet", so when operator scans computer automatically takes this data. Its good and relatively cheap solutions if production is not so big. Easy for operators mean correct data in most of the time.
I like your idea.But is it possible to somehow apply this method to large-scale production?
 

toniriazor

Involved In Discussions
#13
I like your idea.But is it possible to somehow apply this method to large-scale production?
Yes it is, but the more machines and stations you have the more computers you would need and the expensive its gonna get at the end. Its up to management and what is being done with the data. If no one is analyzing it it makes no sense to invest. When you analyze data and try to improve you can significantly cut down cost for scrap and etc.
 

ChloeArmstrong

Starting to get Involved
#14
Yes it is, but the more machines and stations you have the more computers you would need and the expensive its gonna get at the end. Its up to management and what is being done with the data. If no one is analyzing it it makes no sense to invest. When you analyze data and try to improve you can significantly cut down cost for scrap and etc.
That's reasonable, thanks for explaining.:thanks:
 

lyuluck

Starting to get Involved
#15
There are some statistical tools that can help. From a data falsification/error detection perspective, there are tools like the Benford distribution that can detect unusual results

Another good tool, both from what to do with the data, and detecting data problems is to analyze the data in Statistical Process Control. If you get an unusual result, that can be flagged for investigation. One possible answer is data error. Dr. Deming relates the story of a shoe factory with high percent defects. But when plotting the defect rates on a p-chart control chart, it was obvious something was wrong with the data (hugging the average). Come to find out the inspector was falsifying the data to protect people's jobs. If the signal is real, it gives you a chance to determine what happened and how to correct it (if bad) and how to exploit it (if good).
I know famous footwear factories like keen, timberland are using robots to produce shoes. Are this issue will happen to their products?
 

qualprod

Trusted Information Resource
#16
I know famous footwear factories like keen, timberland are using robots to produce shoes. Are this issue will happen to their products?
Yes, even if are machines.
Two points.
When you need data not always Is to register defects, other need is data for statistics.
Ia this what you meant?
 

lyuluck

Starting to get Involved
#17
Yes,my concern is while the defects happens,are the robots will stop working,or continue making defective shoes based on the wrong graphics?
 

qualprod

Trusted Information Resource
#18
Yes,my concern is while the defects happens,are the robots will stop working,or continue making defective shoes based on the wrong graphics?
Yes,my concern is while the defects happens,are the robots will stop working,or continue making defective shoes based on the wrong graphics?
I hope someone involved in manufacturing by using robots, can explain to us how is handled this issue.
 

ChloeArmstrong

Starting to get Involved
#19
Yes,my concern is while the defects happens,are the robots will stop working,or continue making defective shoes based on the wrong graphics?
For this purpose, every company that uses robots in production has a team of engineers and developers, some repair the machines and others create software for them.
 

lyuluck

Starting to get Involved
#20
Okay, small footwear companies may interest in applying robots in manufacturing in the future, But the hiring of engineers and developers is a high cost. Big companies are willing to use robots to save productions costs. :cfingers
 
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