Bulk Material Supplier Control Plans

D

dawnmc35

#1
I am reviewing and trying to approve PPAP for a bulk material supplier. The control plan submitted is poor at best. I need to assist the supplier with bringing the control plan to an acceptable level, but my experience is only with assembly-type control plans. Does anyone have a generic example of a control plan for bulk material, adhesive-type would even be better.
 
Elsmar Forum Sponsor
J

JaxQC

#3
I?m picturing 2 types of bulk mfgs.
1) one batch is humongous and you get 5000 gallons at once, say a beer vat.
2) other is a constant blend and gives 50 gallons/minute but you get 5000 gallon when complete, chunky peanut butter.

In the first you?d be looking a verification checks from different levels within the mixing chamber (stratifying) and making sure it meets the final quality checks (alcohol content) while the 2nd is periodic measuring to insure consistency over the run (same amount of chunks through the run).

Both would be dependent of ingredient amounts added and when (time) throughout the process.

With that being said it wouldn?t be any different concept than a assembly process C-Plan. What items are important (defined on spec or print) and how are they verifying end results rather than just verifying additives and guessing the end result is fine? Some made up items for adhesive might be viscosity (flows in applicator machine), adhesion strength (psi, sticks well), removability (amount of sticky residue left upon removal), free liquid content (drying time but related to viscosity).

Hope this helps.
 
Thread starter Similar threads Forum Replies Date
M Bulk material vendor (supplier) change - PPAP resubmission? SAE J403 grade 1020 steel Supplier Quality Assurance and other Supplier Issues 6
Sean Kelley Electronic (.xls or other) Bulk Material Checklist wanted APQP and PPAP 1
C PPAP Submissions for Thermoplastic Resins (Bulk Material) APQP and PPAP 3
G TS 16949 applicability for Bulk Material Product IATF 16949 - Automotive Quality Systems Standard 25
P Bulk Material Requirements Checklist to send along with my PPAP APQP and PPAP 2
M For Bulk Material (eg. paint), are there any guidelines for Ford PPAP Requirements? APQP and PPAP 1
N Can I get a PPAP sample of Bulk Material (Plastic Resin)? APQP and PPAP 2
J We anneal aluminum tube (tier 2, bulk material) - Does CQI-9 apply to us? IATF 16949 - Automotive Quality Systems Standard 4
A Are Steel & Resin Suppliers Bulk Material Suppliers - TS 16949 PPAP APQP and PPAP 6
O Bulk Material PPAP - Design Matrix instead of a normal Design, Production FMEA APQP and PPAP 3
G Setting up realistic Quality Objectives - Bulk Material Handling Quality Manager and Management Related Issues 4
P Bulk Material PPAP (Resin Suppliers) APQP and PPAP 3
G Bulk Material Sample Standard Retention APQP and PPAP 2
R Bulk Material PPAP for PCB shop? What would be considered as bulk material? APQP and PPAP 5
G What is robust threshold range level? I.2.2.15 Bulk Material (Ap - F) APQP and PPAP 1
W DFMEA (Design FMEA) for Bulk Material - Resin for Plastic Injection Moulding FMEA and Control Plans 1
R Steel Slitting (coils) applicable to Bulk Material PPAP? APQP and PPAP 7
J Premium Freight for Bulk Material QS-9000 - American Automotive Manufacturers Standard 1
J Premium Freight for Bulk Material Misc. Quality Assurance and Business Systems Related Topics 1
S Strategies for reducing Sampling on incoming bulk material - low volume, ingots Inspection, Prints (Drawings), Testing, Sampling and Related Topics 2
F SPC/Sampling on Bulk Material (Continuous Nonwoven process - total weight) Inspection, Prints (Drawings), Testing, Sampling and Related Topics 2
M Are Polyurethane Foam Rolls Bulk Material? QS-9000 - American Automotive Manufacturers Standard 3
J Definition Bulk Material - What is bulk material? Coil processing plant Definitions, Acronyms, Abbreviations and Interpretations Listed Alphabetically 25
S Tips on Stat. Techniques in Bulk Material Process?Reduction of alumina to Aluminium Statistical Analysis Tools, Techniques and SPC 2
L Is BMAP (Bulk Material Approval Process) like PPAP? APQP and PPAP 6
U Run & rate for bulk materials IATF 16949 - Automotive Quality Systems Standard 6
S The perils of Bulk Packaging Customer Complaints 5
S Is FDA Establishment Registration for Bulk packaging Contract Manufacturers ? 21 CFR Part 820 - US FDA Quality System Regulations (QSR) 2
B Environmental Monitoring for Biopharmaceutical Manufacturing of Bulk Drug Substances Other ISO and International Standards and European Regulations 1
J Canada Bulk Packaging and IFU requirements for Class IIa and IIb Medical Devices Canada Medical Device Regulations 2
B Bulk Materials (Lead {Pb} Alloys) PPAP Requirements APQP and PPAP 5
D How is transport of Dangerous Goods (limited quantity) regulated for Bulk Transport? RoHS, REACH, ELV, IMDS and Restricted Substances 9
D Sample Sizes for 'Bulk' Fluids/ Materials (Polymer Synthesis Process) Design and Development of Products and Processes 1
0 Sample divider for PET flake bulk samples Inspection, Prints (Drawings), Testing, Sampling and Related Topics 5
R Is AQL sampling plans applicable for Bulk Pharmaceutical Manufacturing (API)? Pharmaceuticals (21 CFR Part 210, 21 CFR Part 211 and related Regulations) 1
S Batch Traceability for Bulk Materials which are mixed in the Storage Tank IATF 16949 - Automotive Quality Systems Standard 6
Q Level of PPAP - Bulk Chemicals Supplier Requirements APQP and PPAP 2
C ISO 27001 and Bulk Email Policy - Your Thoughts, Please IEC 27001 - Information Security Management Systems (ISMS) 3
N Re-Packaging and Re-Labeling Bulk Lots of Class II Medical Devices 21 CFR Part 820 - US FDA Quality System Regulations (QSR) 2
J Incoming Inspection AQL Sampling of Bulk Textiles AQL - Acceptable Quality Level 3
S Gamma Sterilization: Change in Bulk Density vs. Revalidation 21 CFR Part 820 - US FDA Quality System Regulations (QSR) 2
T Gage R&R procedure for Bulk Chemicals Gage R&R (GR&R) and MSA (Measurement Systems Analysis) 3
J Acceptance Sampling for Bulk Materials - Anyone knowledgeable about ISO 10725? Inspection, Prints (Drawings), Testing, Sampling and Related Topics 6
B Unregistered Bulk Scrap Metal Suppliers - Do they need to be ISO 9001 certified? IATF 16949 - Automotive Quality Systems Standard 10
A Calculating PPM for bulk-type product Statistical Analysis Tools, Techniques and SPC 1
C Bulk Materials PPAP - Is resubmission needed at line change APQP and PPAP 10
Casana Detection level in PFMEA (Process FMEA) - Bulk Fluids FMEA and Control Plans 10
P Raw materials as bulk materials (polymer, adhesive, etc) for PPAP IATF 16949 - Automotive Quality Systems Standard 1
P Small parts trouble Kanban - Problems with the common small/bulk parts Lean in Manufacturing and Service Industries 8
M Bulk Class II product sale to kit packers 21 CFR Part 820 - US FDA Quality System Regulations (QSR) 11
Similar threads


















































Top Bottom