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Just when I thought I knew how to do PFMEA's and CP's alomg comes a Fortune 100 Company (TS16949) that requires Controls detection on the PFMEA to match the Controls method on the CP, for each balloon number!!!
Example, balloon number 36 -"clearance diameter" and balloon 39 - "a2b Angle" both are customer required to say "First Piece Inspection Report / Inprocess Inspection" ( because they are checked that way).
Furthermore each balloon is required on both sheets. I have 187 Balloons on this automotive casting.
1)How do I explain that this is a PROCESS fmea and not a balloon fmea?
2) Wouldn't you think that the wording "Inspection Forms" would be sufficient? I could use that phrase in all but the 8 - 10 SCC balloons.
Attached is a cleaned copy.
Please give as many opinions as we can muster....
Example, balloon number 36 -"clearance diameter" and balloon 39 - "a2b Angle" both are customer required to say "First Piece Inspection Report / Inprocess Inspection" ( because they are checked that way).
Furthermore each balloon is required on both sheets. I have 187 Balloons on this automotive casting.
1)How do I explain that this is a PROCESS fmea and not a balloon fmea?
2) Wouldn't you think that the wording "Inspection Forms" would be sufficient? I could use that phrase in all but the 8 - 10 SCC balloons.
Attached is a cleaned copy.
Please give as many opinions as we can muster....
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