I would like some feedback regarding a recently proposed nonconforming procedure at my workplace. The proposed procedure is as follows:
The machinist will label all nonconforming parts with both a red tag and red dykem. The nonconforming parts will be kept at the work cell until that operation is complete, at which time the conforming and nonconforming parts will be sent to the next operation. The parts will be sent on the same cart, possibly with the nonconforming parts being placed on the bottom of the cart. (still a work in progress)
The nonconforming and conforming parts are expected to travel together through all operations until they reach the quality department, at which time they will be dispositioned. Please note that many of the parts will go through multiple operations in house, as well as outside processes such as anodize, heat treat, chem film, etc. Theoretically all parts come through quality before going to an outside process, and it is at this point that they would be dispositioned.
Please note that I am not the one advocating for this process. However I am the QMS Administrator, and my belief is that the proposed process does not meet the AS9100 requirement for control of nonconforming product. This proposal came about as a reaction to a recent issue with part count. There was a discrepancy between the raw material issued to the job and the number of parts produced.
I welcome any and all feedback. Thank you!
The machinist will label all nonconforming parts with both a red tag and red dykem. The nonconforming parts will be kept at the work cell until that operation is complete, at which time the conforming and nonconforming parts will be sent to the next operation. The parts will be sent on the same cart, possibly with the nonconforming parts being placed on the bottom of the cart. (still a work in progress)
The nonconforming and conforming parts are expected to travel together through all operations until they reach the quality department, at which time they will be dispositioned. Please note that many of the parts will go through multiple operations in house, as well as outside processes such as anodize, heat treat, chem film, etc. Theoretically all parts come through quality before going to an outside process, and it is at this point that they would be dispositioned.
Please note that I am not the one advocating for this process. However I am the QMS Administrator, and my belief is that the proposed process does not meet the AS9100 requirement for control of nonconforming product. This proposal came about as a reaction to a recent issue with part count. There was a discrepancy between the raw material issued to the job and the number of parts produced.
I welcome any and all feedback. Thank you!