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Effectiveness and efficiency indicators

#1
Hello
I need your feedback to know the effectiveness and efficiency indicators usually used to measure and evaluate the design and development process (development of plastic injection molds for manufacturing a customer product)
thank you in advance
best regards
 
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Jen Kirley

Quality and Auditing Expert
Staff member
Admin
#2
Hello hopech,

We discuss effectiveness and efficiency a lot here. Now that you have posted this, a list of related threads shows at the bottom of the page. If you have come back to see out answers, I wonder if you have also read those threads? Then at the bottom of the page on each one, another list comes up...
 
#3
Hello Jen,
thanks for replying
I searched already a lot but i want something really specific
I didn't find examles of indicators for measuring and monitoring injection mold projection and manufacturing activities
thank you
 

Jen Kirley

Quality and Auditing Expert
Staff member
Admin
#4
Hello hopech,

I was really hoping you would not limit yourself to what examples we give you when the only one here who knows your QMS is you.

Let us begin with the difference between effectiveness and efficiency.
Efficiency: Relationship between the result achieved and the resources used. ISO 9000:2015, 3.7.10
Effectiveness: Extent to which planned activities are realized and planned results are achieved. ISO 9000:2015, 3.7.11
Goals start with identifying what is important to the customer, and how our work activities help other processes succeed. These are two types of interested parties.

If you have deadlines for design projects like the ones I support, the process can be seen as effective if all of the required tasks are completed at the time expected; since time is a resource. But if the auditor comes along later and finds a new process has been signed off and deployed without any machine planned maintenance set up, the process development cycle is not effective. We might argue it is not efficient either because someone must interrupt their regular work and set up all those machine PMs. Rework happens in human activities as well as with manufactured product.

Example goal: Fully complete process design projects within the scheduled period. Note that success here relies on realistic goal setting (your new process area won't be ready overnight) and other inefficiencies that draw people away from their project tasks.

Lean projects use concepts like Takt Time to measure efficiency in production. This is more about process design, though production time can be drawn out by machine or material problems, among other issues. Most people use output conformance rates (first time pass, etc.) to measure effectiveness. It is helpful to recognize that not all processes will meet the same expectation, so it makes sense to set targets with that in mind.

Example goal: X % first time pass rate in _____ process.

I welcome other Covers to add some insights and examples.
 
#5
hello Jen,
thank you for the clarifications
in fact, it's about injection mold projection and manufacturing activities that I manage via an industrialization process whenever the product needs a mold to be manufactered, i have excluded the conception and developpement clause and managed these activities in an industrialization process
if you have any recommandations I'll be grateful
I have in minds some indicators but i wanted to know experts suggestions who are more qualified than me
especially for efficiency indicators that are not that esay to determine (involving the cost one)
thank you so much
 

Jen Kirley

Quality and Auditing Expert
Staff member
Admin
#6
hello Jen,
thank you for the clarifications
in fact, it's about injection mold projection and manufacturing activities that I manage via an industrialization process whenever the product needs a mold to be manufactered, i have excluded the conception and developpement clause and managed these activities in an industrialization process
if you have any recommandations I'll be grateful
I have in minds some indicators but i wanted to know experts suggestions who are more qualified than me
especially for efficiency indicators that are not that esay to determine (involving the cost one)
thank you so much
Hello hopech,

If I understand youo correctly, you want to separate the processes for designing the mold and the activities needed to use the mold (and everything else) to produce the product. This is a reasonable approach because the processes are so different. They have different inputs, personnel, materials, infrastructure, specifications (this goes far beyond the drawing) and different outputs. If a metric was made to cover both at once, how would we know what the metric really represents?

If you could share some of your ideas for metrics, I would be happy to comment on them.
 
#7
Hello Jen,
exactly, i've seperated manufacturing activities and mold design activities. the first one is a manufacturing process and the second one is an industruialization process
i'm still thinking about the metrics needed in addition to this indistrualization process KPI's
 

Jen Kirley

Quality and Auditing Expert
Staff member
Admin
#8
Hello Jen,
exactly, i've seperated manufacturing activities and mold design activities. the first one is a manufacturing process and the second one is an industruialization process
i'm still thinking about the metrics needed in addition to this indistrualization process KPI's
That's fine. There is no rush. Just please keep in mind some things about metrics. They should (in no particular order):
  • Support the Quality Policy.
  • Be actionable. A very broad metric such as "Increase profits by 10% annually" gives no hint as to what it is that is to be accomplished. If we said "Decrease product failure costs by 10% resulting from over-cuts in in trim" we are better able to understand how we can contribute what efforts to meet that target.
  • Be understood by people who have responsibilities to help meet the target. We need to not only make the targets actionable, we need to communicate how we all work to succeed.
  • Support customer satisfaction. This could be external interested parties, but internal interested parties too; don't we all hate emergencies from another process's bottle necks?
  • Be about processes. This can, and should include support processes like maintenance which can have a target like X% uptime or X OEE (overall equipment effectiveness).
  • Metrics should be measurable, but as per the TC 176 ISO 9001 Auditing Practices Group Guidance on Policy, Objectives and Management Review
    Quality objectives are to be measurable and verifiable, but not necessarily quantified. Qualitative results may also be relevant, e.g. an answer of “yes/no” regarding achieving objectives is acceptable, providing it is supported by evidence.
You can find more documents like that in the Auditing Practices Group web page.
 
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