How Run at Rate should be carried out for assembly line?

Jim Wynne

Staff member
Admin
#11
Just my experience:
I remembered the customer needs to carry [email protected] in our site, an there are 2 production lines to produce 3 PNs.

The customer designed the test as follows:
1. For the first 4 hrs, Line A produces product A, Line B produces product B
2. For the next 4 hrs, Line A produces product B, Line B produces product A
3. Finally, after lunch break, Line A and Line B produce product C, which is the most complicated part among all PNs.

How run at rate could be performed when PNs quantity is increased?
The idea is not to see how many parts can be produced in a day; the idea is to provide evidence of being able to produce conforming parts at the quoted rate. In the end it's the rate that matters. Nonetheless, if the total quantity to be run is a factor, the only thing you can do is increase the amount of time allowed.

Run at Rate should not be a grand, disruptive dog-and-pony show for the customer. What a customer should want to see is a normal, everyday production run, and the event should be planned with deference to the supplier's normal schedule as far as possible. A supplier should not have to give up machine time that will inconvenience another customer.
 
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