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#### lakhs_g

hello everybody,
i am new user to this website.
can anyone help me to get some detailed notes about TPM and their pillars in a short and easy understand form.
it is very much useful for me, we are planning to start the tpm in our company.we have 5s activity.
in side by side collecting TPM informations and their complete cheklist.
please anyone help me in this matter.

regards,
lakshmi narayanan.g

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#### wmarhel

One word of advice regarding TPM is the use of OEE (Overall Equipment Effectiveness). Don't try to determine the OEE for everything as that essentially becomes a waste unto itself. Instead use OEE as a tool to determine where the problem stems from: Availability, Performance or Quality.

Wayne

A

#### alokb

TPM implementation

Let me understand that at what stage of TPM implementation your company is in.
Is your company member of JIPM-TPM club of India, Do you have TPM SECRETARIAT in place.

However a very brief and basic presentation about TPM is attached.

Alok Bhatnagar

#### Attachments

• TPM -Overview.ppt
324.5 KB · Views: 1,603

#### DavidB

##### Registered Visitor
OEE and factor A definition

Hi
I am going to post a side question here.
We are working with defining the OEE. A discussion that we hasent solved is the definition of the factor A (Availability).
We have a total time of 24 hours which is our theoretical production time, we have a planned preventive maintenance time for 3 hours and of course we have our unplanned stop time.
Depending on how we choose to define A we can get two factor A numbers
87.5% or 100% (if you calculate the unplanned stoptime to zero).
We are also going to implement SMED, and the first focus would be to look at the 3 hours of planned preventive maintenance.

Someone that can help me out here!

David B

A

#### alokb

Oee

Dear Sir,

Let me give my input to the point you have raised.

The question is “are you satisfy with planned preventive maintenance time for 3 hours?’”
If the answer is “No” than the figure of 87.5 % is appeared to be correct.
OEE take into account all the potential losses and the shut down/ stoppage for preventing maintenance require treating as losses
We have to make efforts to minimize these. Such jobs should be carefully planned to make them more efficient.
This is why O.E.E. is used in Total Productive Maintenance where the entire organization focuses on eliminating the major losses.

It is also worth mentioning that
O.E.E. should not be used to compare machine-to-machine or process-to-process unless they are identical.
The performance of the machine is compared only to itself over time (historical trending).
O.E.E. is not a measure of “maintenance effectiveness.” It is a measure of the factors that determine “equipment effectiveness.”

These statement downloaded from net may also help in getting some clarity of thoughts .Please see the attached slide.

"Implementing the Overall Equipment Effectiveness formula in your facility can take on many different forms. It can be used as an analysis and benchmarking tool for either reliability, equipment utilization, or both. Don't let indecision on how to best use OEE become a barrier that prevents you from using it at all. Start out small if necessary, picking your bottleneck to collect the OEE metrics on. Once you see first hand what a valuable tool it is, you can gradually take OEE measurements on other equipment in your facility. ”

Regards,

Alok

#### Attachments

• OEE.ppt
39 KB · Views: 1,076

#### DavidB

##### Registered Visitor
Oee

Thanks for the help i was very useful
The .ppt slide is really good and its easy to explain OEE with it.

Thanks!

#### antoine.dias

##### Quite Involved in Discussions
Thank you

Alokb,

Thank you for sharing the files here.
I really like them.

Best regards,

Antoine

A

#### alokb

TPM implementation

I am still wondering what happened to original question about TPM.

Alok

#### Kashifbutty2k

##### Registered Visitor
Oee & Tpm

Enclosed is powerpoint file regarding OEE. Hope it will serve the purpose.

#### Attachments

• TPM KIB.ppt
228 KB · Views: 800
TPM (Total Productive Manufacturing) - Where to Start? Preventive Action and Continuous Improvement 1
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Which certificate should I start with from ASQ, CQIA or CQE? (or should I take something else) Professional Certifications and Degrees 4
Writing Risk Management procedure for small manufacturing and we don't know where to start. Manufacturing and Related Processes 9
Can I just forget physical run charts and start digital? AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 1
ISO 9000 Where to Start ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 93
Regulatory Affairs in a start-up medical device company Career and Occupation Discussions 2
Theoretical project: Implementing ISO 13485:2016 into a start up acrylic bone cement manufacturer ISO 13485:2016 - Medical Device Quality Management Systems 4
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Incoming Stock QC, where to start? Manufacturing and Related Processes 6
Stock Traceability Methods, where to start? Manufacturing and Related Processes 0
Where to start for MDSAP for Canada? Canada Medical Device Regulations 5
Power Failure or Cold Start Situation in PFMEA FMEA and Control Plans 6
Examples of Quality Objectives for a Medtech start up ISO 13485:2016 - Medical Device Quality Management Systems 4
ISO 13485 System 'soft start' - How to best reflect this in initial audits, management review minutes and other records? ISO 13485:2016 - Medical Device Quality Management Systems 3
AS9100 Training - Where do I start? AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 14
QMS Update - Rev. up or start over? Document Control Systems, Procedures, Forms and Templates 5
China - Start manufacturing before change approval? China Medical Device Regulations 3
How to start with ISO process in project based team - Documentation Document Control Systems, Procedures, Forms and Templates 4
Implementing ISO 20000-1 - Where to start Other ISO and International Standards and European Regulations 4
CE mark start date for a device EU Medical Device Regulations 7
Statistics - Where to start in ISO 9001? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 5
My company is looking to start a materials testing lab that conforms to ISO17025:2017 ISO 17025 related Discussions 3
Start and main steps of API Q1 Certification Process Various Other Specifications, Standards, and related Requirements 5
Error trying to Start a New Thread Elsmar Cove Forum Suggestions, Complaints, Problems and Bug Reports 2
Transferring an ISO 13485 certificate to a new CB - Do I have to start from scratch? ISO 13485:2016 - Medical Device Quality Management Systems 2
M Start-Up Company looking for ISO 13485 Certification Body and Medical Device CE Mark Notified Body Registrars and Notified Bodies 6
Basic - How to Start a New Discussion Thread Elsmar Xenforo Forum Software Instructions and Help 1
Can not start Personal Conversations Elsmar Cove Forum Suggestions, Complaints, Problems and Bug Reports 18
E Is it possible to start an ISO 9001 QMS from scratch (Really) ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 13
M AS9100 - Where to start - Small company (10 employees) and I am the Quality Dept. AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 45
M How do you start a calibration/anything company? Career and Occupation Discussions 11
E ISO 9001 certification of the new plant before start of production ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 18
Gap analysis of new start-up company technical documentation CE Marking (Conformité Européene) / CB Scheme 1
How to start with Lean? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 8
R QMS and ISO - Where to start? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 18
S ISO 17025 - Help in Getting accreditation- Where to start from ISO 17025 related Discussions 12
H Need to Start an R&D Laboratory, what to do? Design and Development of Products and Processes 6
O Start Up Approval Dimension Records IATF 16949 - Automotive Quality Systems Standard 5
Product Development - When to start calculating Process Capability Capability, Accuracy and Stability - Processes, Machines, etc. 3
Design FMEA - Where to Start FMEA and Control Plans 20
Where does Document Revision Control Start? Rev 0 or Rev 1 Document Control Systems, Procedures, Forms and Templates 21
M How to Start SPC from the ground up! Statistical Analysis Tools, Techniques and SPC 8
A Start Up of a small AS9100 Machine Shop AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 5
P CA,PA, Continual Improvement - How to start in a Service Company Quality Tools, Improvement and Analysis 1
P Where to start to helping other companies to get ISO IEC 27000? Consultants and Consulting 1
A How best to start revising an existing ISO 9001:2008 system in a company ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 5
M APQP and PPAP for Beginners - Where do I start? APQP and PPAP 48
How to Start SPC in a Shaft Grinding Section Statistical Analysis Tools, Techniques and SPC 1