IATF 16949 9.2.2.3 - Manufacturing process audits

#11
Sir I have an NC in product and process audit required 3 months frequency for every part with shift hand over sheet. please how i can close this NC.
 
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#12
Sir I have an NC in product and process audit required 3 months frequency for every part with shift hand over sheet. please how i can close this NC.
You'll need to provide a better description of the problem before anyone can help you. You should (a) tell us what type of audit it was and (b) post the entirety of the auditor's NC statement, including reference to the requirement that wasn't fulfilled.
 
#13
Hi everyone,

My plan is to reduce the number of audits that are scheduled. I share a little of my current situation and some doubts.

Our bussines is metal stamping, molding and spot welding assemblies, for example we have 20 presses, 10 molding equipment and 25 welding cells. in total 55 work center (That is, I have 3 different manufacturing processes: Stamping, Molding, Welding).

My internal audit program (annual) for 9.2.2.3 manufacturing process audits. The programming and audit is by work center; that is to say, to the year they are 55 audits to the year (one for each press, molding equipment and welding cell) * In some cases the frequency is higher due to performance, risks, criticality, etc.).

My goal is to make this audit program light. In 9.2.2.3 The requirement as I understand it is to audit all the manufacturing processes, (and we have 3: Stamping, Molding, Welding).

Using this criteria can be 3 audits per year, one to each process. (They could be more in agreement with the risks, performance, etc).

From all this I have come some doubts that within the main ones are:

Is there a requirement that you are omitting me? (without thinking about CSR)

♦ How could a good sampling plan be applied? I have in mind something similar to this:
Stamping
2019 - Sample includes: Press # 1, # 3, # 5, # 8, # 10, # 15, # 20
2020 - Sample includes: Press # 2, # 4, # 9, # 13, # 15, # 19
2021 - Sample includes: Press # 6, # 7, # 11, # 14, # 18

♦ Taking this as an example: Should I include all work centers in the 3 year period?

I would appreciate your comments and apotaciones.
regards
---
This maybe too late a response, however if you need to simplify your auditing process send me an email I have a pretty good and simple excel LPA system that you can follow and adopt -- [email protected]

Joanne
 
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