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Implement the Best Format and Set of Tools for Design For Six Sigma

N

neves

#1
My goal is to implement the best format and set of tools for a DFSS within a manufacturing company building single sets of tools. In other words, although similar to the previous tool, not the same. The goal is optimization. I need help .... the standard DMAIC doesn't make sense. I'm leaning on IDOV (Identify, Design, Optimize and Verify) at this point. At the same time, I want to do more then just spit out standard terms. I need to find references and examples cases that build energy within my company.:rar:
 
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Stijloor

Staff member
Super Moderator
#2
My goal is to implement the best format and set of tools for a DFSS within a manufacturing company building single sets of tools. In other words, although similar to the previous tool, not the same. The goal is optimization. I need help .... the standard DMAIC doesn't make sense. I'm leaning on IDOV (Identify, Design, Optimize and Verify) at this point. At the same time, I want to do more then just spit out standard terms. I need to find references and examples cases that build energy within my company.:rar:
Welcome to The Cove Forums! :bigwave: :bigwave:

DMAIC is luckily not a "standard", it is simply based on the the PDCA cycle, an improvement model that is in use for almost 90 years. We should thank Dr. Walter E. Shewhart for it, not the SS marketeers that adapted the PDCA cycle. ;)

Stijloor.
 
D

Duke Okes

#3
DMAIC is typically not used for DFSS. DMAIC is used for optimizing an existing process, not designing one.

If you study the various DFSS approaches and break them down into more detail you may be able to identify a better grouping/description/additions for your particular needs.
 

Miner

Forum Moderator
Staff member
Admin
#4
Do not get hung up on the specific acronym (DMADV, IDOV, CDOV, etc.). The important part is to have a structure in which to use the tools in a logical sequence.

If your company already has a stage-gate new product development process, use it as the structure, and map the DFSS tools into that structure. The benefit of this is that your people do not have to learn a new structure or try to map a DFSS structure into their existing new product development structure.
 
N

neves

#5
Thanks for your feedback on this topic so far.
What I am trying to do is get a better understanding of what "tools" exist for monitorinig tracking and recording events like
Identify - customer needs
Design - for these needs
Optimize - the design for build
Validate - what was designed against the cutomer requirements

sorry I have not been a "Quality Guy" for long so I havent seen a lot of examples of these
 
D

DrM2u

#6
Maybe the requirements of ISO 9001:2008 clause 7.3 can provide you with some giudance. I have never heard of 'designing for 6-Sigma' but heard about designing for manufacturing and/or assembly (DFM/DFMA) and designing to meet customer's needs. That is in the case that you are talking about designing a new product or service to sell.
 

Miner

Forum Moderator
Staff member
Admin
#7
Thanks for your feedback on this topic so far.
What I am trying to do is get a better understanding of what "tools" exist for monitorinig tracking and recording events like
Identify - customer needs
Design - for these needs
Optimize - the design for build
Validate - what was designed against the cutomer requirements

sorry I have not been a "Quality Guy" for long so I havent seen a lot of examples of these
Identify - customer needs
Tools: Voice of the Customer, Kano diagram, KJ analysis, Job mapping, Customer surveys, Conjoint analysis, etc.

Design - for these needs
Tools: Numerous concept generation approaches, Pugh concept analysis, QFD, TRIZ, 76 Standard Solutions, Su-field analysis, etc.

Optimize - the design for build
Tools: DOE, Design for Reliability/Assembly/Serviceability/Repair/..., Tolerance Design, Monte Carlo simulation, etc.

Validate - what was designed against the customer requirements
Tools: Reliability tools, Validation (IQ/OQ/PQ), FRACAS, SPC, Control Plan, DVP&R, etc.

This is not an all-inclusive list, and not all of these are required for every project.
 
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