I have a layout inspector for each shift that checks part to print and records critical dimensions and or spc. Dimensions to be checked are on the operator work instructions (taken from Control plans) and are recorded on the back of same. As for operator checks they are on the same W.I. and are completed on a 15 minute cycle and also recorded on the back of the W.I. All checks include sample comparision and gage checks.A simple spreadsheet with cells for time,visual check box,gage reading box and whatever else fits the need. Our QS auditors always seemed to like this approuch. Do they ever get fudged? I would have to say yes. The main offense on this is an operator checking off boxes ahead of time to which they say I always do my checks anyway so whats the dif?
