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Information About 5S+ (or 6S) - How Safety is incorporated into 5S

  • Thread starter qualitygoddess - 2010
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sinned

Registered Visitor
#15
Our company has incorporated Safety into 6S years ago. Posters are used companywide to communicate the initiative. Also, on each shopfloor, information on recent accidents are detailed with photo to show to employees what has caused the incident and how s/he may has avoid it. No. of accidents are reported to top management regularly and procedure was setup showing employees how to react to accident. We have safety and 5S committee conducting audit from time to time. Nevertheless, there is nothing new. But by bringing out Safety as the 6th 'S', the company puts it to the same level of concerns as for 5S.
 

RoxaneB

Super Moderator
Super Moderator
#16
sinned said:
But by bringing out Safety as the 6th 'S', the company puts it to the same level of concerns as for 5S.
How do you isolate Safety as the 6th S?

I guess the way I look at it is that no matter what the topic or process is, 5S applies. Safety is not an "S" unto itself...it should be integrated into the concept of 5S.

If we find hoses are lying on the floor this is not a failure to put things back in their place (i.e., Simplify) but can result in a safety issue (e.g., tripping)...but the safety issue has risen from the inability to Simplify.

Or am I missing something here? (totally possible)
 
D

djhopkix

#17
5s+1 Shot Down

Well, Here is an update.... "The Man" decided that the audit I posted here was too complex, so they nixed the idea of using it. I had my first Continuous improvement meeting with about 12 employees last week and it went very well. We decided to Keep 5s and Safety seperate to emphasize Safety over all. I am using the Enna 5s Training package. Not to promote Enna, but so far it is very useful in training the staff.
 
A

asutherland

#18
Re: 5s+1 Shot Down

What we call "6S" derives from "5S" the method of workplace organization and visual controls popularized by Hiroyuki Hirano (1990). The five "Ss" refer to five Japanese words—seiri, seiton, seiso, seiketsu, and shitsuke. Seiri means to separate needed and unneeded materials and to remove the latter. Seiton means to neatly arrange and identify needed materials for ease of use. Seiso means to conduct a cleanup campaign. Seiketsu means to do seiri, seiton, and seiso at frequent intervals and to standardize your 5S procedures. Shitsuke means to form the habit of always following the first four Ss.

The origin of 5S seems rooted in the works of two American pioneers who were scrupulously studied by Japanese managers. These were Frederick W. Taylor's Scientific Management (1911) and Henry Ford (1922). Indeed, Ford's CANDO program (Cleaning up, Arranging, Neatness, Discipline, Ongoing Improvement), which builds on Taylor's work, appears as the obvious origin for 5S.

(FYI) The above insert was taken from the link that "Kei ko" sent it.

My understanding of 6S is a Japanese program that was "Americanized" by adding another S. This became popular from my experience about 8 yrs years ago. I am suprised we haven't added a 7th S yet. (Ya'll can make up some clever ones I'm sure, I betting the book will net atleast $150k).

Anyhow, back to the point. I would recommend a "Near miss" program that would fall into this safety category. (Near miss - proactive aproach to address potential safety problems before an incident occurs. Ex. Cleaning and fixing an oil spill from a leak before someone has a chance to step in it, or grind the sharp edges of a new constructed rack that just came to the line.
 

Jim Wynne

Staff member
Admin
#19
Re: 5s+1 Shot Down

asutherland said:
Anyhow, back to the point. I would recommend a "Near miss" program that would fall into this safety category. (Near miss - proactive aproach to address potential safety problems before an incident occurs. Ex. Cleaning and fixing an oil spill from a leak before someone has a chance to step in it, or grind the sharp edges of a new constructed rack that just came to the line.
Aren't all safety programs based on preventing accidents? Isn't that the whole idea? In the 6S scheme of things, spilled oil would be part of cleaning, and preventing the oil from leaking in the first place would be safety.
 

RoxaneB

Super Moderator
Super Moderator
#20
Re: Seeking Information About 5S+ (or 6S) - How Safety is incorporated into 5S

Okay, let me preface this post by saying that I'm tired and cranky and extremely irritable. So, I apologize up front if these questions of mine ruffle any feathers. :)

I just don't get it. How does Safety become the 6th S? I mean, logically, Safety should be an incorporated aspect within the existing 5Ss. As the 6th S, what are you looking for that differs from the concepts of the first 5Ss?

I'm sorry, but, yeah, I do see this becoming extremely complicated, top-heavy, user-unfriendly and just difficult to maintain...6Ss...then 7...

Please tell me what items you specifically check for during a 5S (or rather 6S) check/audit that are soley Safety related?
 
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