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Instill a culture of quality into a plethora of dubious suppliers from China

Randy

Super Moderator
#51
Re: Quality products from China

My biggest problems with Chinese suppliers have been getting an adequate response/corrective action for defects they have shipped, and changing materials without notifying me. They actually changed the grade of steel of some brackets they manufactured for us (cost-save of course) without notifying us. Honestly, as a career-quality professional I would rather deal with almost any other country. I know there are great Chinese suppliers, I just haven't had experience with any yet!

And that's the rub and there is nothing you can (or probably will realistically) do about it....If American business would quit spending a dollar to save a dime your type of situation wouldn't happen.

We as an economy insist on shooting ourselves in the butt and we deserve it.
 
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Gordon Clarke

#52
Re: Quality products from China

My biggest problems with Chinese suppliers have been getting an adequate response/corrective action for defects they have shipped, and changing materials without notifying me. They actually changed the grade of steel of some brackets they manufactured for us (cost-save of course) without notifying us. Honestly, as a career-quality professional I would rather deal with almost any other country. I know there are great Chinese suppliers, I just haven't had experience with any yet!
I’m glad you wrote what you did as it gives me the chance to clarify a few things :bigwave:
As most now realise I do business with China but I’ve met my Chinese “contact” several times and we hit it off right from the start. He has a (small) factory that supplements my products and I sell his – so it is definitely a mutually beneficial cooperation.

There are a couple of companies in China selling the same products as he does but at dumping prices. He says that it’s ruining the market and reputation of the honest companies. I’ve seen and handled the “dumping price” products and they virtually look identical – until you start to use them! Then there’s a world of difference.

While I was in China he named a few companies I should be careful of and while we were together in Europe I got even more information on how to order to get what I wanted. He seems to know something about an incredibly large number of Chinese companies. I’d better state now for the record that I’m not interested in being any kind of mediator (and refuse to be a go between) but maybe if anyone wants to know some information I could ask him. I’m not promising he will know the company or will even volunteer the information.

This has nothing to do with what his company makes, so I can use it as an example. I’ll bet almost every DIY guy (and handyman) in here (myself included) has bought those cheap bits for their rechargeable power drill. They didn’t last very long did they? Still lesson learned, so now I pay a bit more – actually quite a bit more, but at least I don’t need to shop as often now.

I think I’ve mentioned this previously but I asked him (my Chinese contact) to order some gages for me and was asked if I wanted to be certain that I really got what I wanted. I replied that I did and he told me how to do it. Purchasing managers won’t like this but the price for getting the quality necessary was about twice that of “off the shelf pot luck”. Needless to say, I bought the “expensive” gages. They also came with a measurement certificate. They were also still much cheaper than what I could have bought in Europe- less than half.

I think the point I’m trying to make is that when cost saving purchases are left to the “bean counters”, (I’ve always loved that expression) then most only go after the price. When production runs into problems it's NEVER their fault. :mad: The costs of inferior quality with purchased (and delivered) good should be added to the purchasing price and the person who made the purchase be held accountable.

I do know that if I was buying something from a supplier in Denmark (if I thought there was a chance I’d get rubbish) I’d either get information on him or pay a visit. One thing I’d NEVER do is start off by placing a large order. Usually with large orders to foreign countries (and here the USA is perhaps large enough to be considered 50 countries) the initial purchase should include a visit to the supplier. I’m willing to bet the cost saved by using the low price supplier would more than compensate for the plane fare and hotel to do a check ;) Visits as necessary should also be calculated into the purchasing price.

When I was working with a delivery to the US airforce there were frequent cutomer visitors but I had a feeling that the most interesting aspect of those visits were to check out all the tall blue-eyed blondes :lmao: It's certainly what was most discussed.

The bottom line is (in China as in all other countries) “if you’re lucky you get what you pay for – rarely do you get more”. Another is the age old truth “If it sounds to good to be true then it probably isn’t true” :frust:

Me a cynic? Nope, more a realist. Quality realisation should be a mandatory part of all purchasing educations – if in fact they do actually get an education :notme:
 
G

Gordon Clarke

#53
Re: Quality products from China

And that's the rub and there is nothing you can (or probably will realistically) do about it....If American business would quit spending a dollar to save a dime your type of situation wouldn't happen.

We as an economy insist on shooting ourselves in the butt and we deserve it.
As Quality Manager with more than one ISO 9000 certified company, I always managed to weave into the manual that Quality could veto a supplier of goods and materials necessary for production/manufacturing.
I even had a very simple Supplier Evaluation form that was used - 12 questions if I remember correctly divided into 4 groups.

Quality of supplied goods
Supplier service and helpfulness
The supplier's financial status (healthy/going broke)
Damned if I can remember the fourth at present!

Is that a possible option for you with "Corrective Action" as a reason? :notme:

Randy if it's mainly perceived as "your" problem then there won't be a line formed in front of you with folks offering to help. If it's any consolation I still have bumps on my head from banging it against walls :lmao:

Sometimes I took someone with me from purchasing to a supplier - they don't get out much and then they "owe you one" :lol: It also gives them an idea of what to be on the look-out for in the future.

Hmmmm, this could also be placed in other threads :)
 
S

somerqc

#54
Re: Instill a culture of quality into China

Further to my previous post,

Another important aspect to successfully dealing with China AND receiving high quality - UPPER MANAGEMENT SUPPORT.

Funny - the upper management support thing seems to be VERY important.....:notme:

If all the upper management is concerned about is price, good luck in dealing with any country (but especially China, India, etc.). You will NEVER win because price will always be the determining factor.

However, if upper management understands the potential savings related to paying a little bit more - well, then you have a chance.

Just another :2cents:

John
 
G

Gordon Clarke

#55
Re: Instill a culture of quality into China

Further to my previous post,

Another important aspect to successfully dealing with China AND receiving high quality - UPPER MANAGEMENT SUPPORT.

Funny - the upper management support thing seems to be VERY important.....:notme:

If all the upper management is concerned about is price, good luck in dealing with any country (but especially China, India, etc.). You will NEVER win because price will always be the determining factor.

However, if upper management understands the potential savings related to paying a little bit more - well, then you have a chance.

Just another :2cents:

John
What can I say? When you're right you are right :applause:
...and my :2cents: - the larger your company the less likely you are of upper management support.
 

Randy

Super Moderator
#56
Re: Instill a culture of quality into China

Gordon......if all you have is bumps you're a newbie. It's when your forehead gets mushy that you can claim to be experienced:lol:
 
G

Gordon Clarke

#57
Re: Instill a culture of quality into China

Gordon......if all you have is bumps you're a newbie. It's when your forehead gets mushy that you can claim to be experienced:lol:
Randy I've never claimed to be anything but a newbie - and a lucky one at that :tg:
One thing about doing this :frust: is that feels great when you stop - after enough pills.
 
H

hyacinthxu

#58
Re: Instill a culture of quality into China

oh, my god~~~太难过了,看到这个贴子竟然被排在最上面...
一个中国女孩悄悄地溜过~~~
 
A

amanbhai

#60
Re: Instill a culture of quality into China

oh, my god~~~太难过了,看到这个贴子竟然被排在最上面...
一个中国女孩悄悄地溜过~~~
What does that mean? is that mean you are showing your frustration on the following posts? :notme:
 
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