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Looking for example of Foreign Object Damage procedure - Aerospace industry

D

Don Palmer

#11
Back on track

wweng7 said:
Looking for examples of Foreign Object Damage procedure commonly used in aerospace industry.
WWENG7, since you are looking for examples, commonly used in the aerospace industry, I offer the following that are addressed in my manual of instruction/procedure/process. But first, here's a good description:

Foreign Object Damage (FOD). Any damage attributed to a foreign object that may be expressed in physical or economic terms, which may or may not degrade the product’s required safety and/or performance characteristics. Also Foreign Object Debris. FOD prevention programs are also known as Foreign Object Elimination (FOE) or Foreign Oject Prevention (FOP) programs.

Here's what our manual covers in the form of instruction/procedure/process.

A Foreign Object Damage Prevention Program with procedures, which are planned, integrated, and developed in conjuction with Safety, Test, Quality, Maintenance, and Manufacturing departments. The program identifies goals and individuals/departments responsible for achieving them.

The manual addresses operations such as sweeping of runways, taxiways, and run-up areas; and the process for prevention of FOD during engine test cell activities, flight line maintenance, aircraft launch, and recovery.

The manual addresses the method of hardware and Tool Control and accountability, and include a requirement to report and investigate FOD incidents. The manual further includes a process to identify types of FOD and problem areas, development and utilization of trend data and provision for corrective action to prevent recurrence. The manual calls for review of the FOD Prevention Program at least semiannually to assure adequacy and compliance.

A good source of guidance for developing safe and effective FOD and Tool Control procedures is National Aerospace Standard (NAS) 412, which describes recommended FOD and Tool Control industry standards.

Our manual addresses specific FOD/Tool Control procedures such as control of hardware, expendable tools and supplies used in, on, and around the aircraft. These controls apply to all of our MRO shops as well (e.g. accessory, avionics/instrument, engine/apu, structural repair, etc.) We are a full service MRO organization. Additionally, our manuals address FOD/Tool Control regarding our limited manufacturing operations under our PMA authorization.

Back to the list...

Our manual includes the control of debris created during maintenance/manufacturing operations (a.k.a. clean as you go), control of personal items, positive control of all tools taken onboard or used around the aircraft, and all aircraft articles disassembled (opened, etc.). The manual describes methods for establishing tool ownership, and procedures regarding lost tools.

The manual also describes training requirements

Other regulatory requirements:

Sufficient work space and areas for the proper segregation and protection of articles during all maintenance, preventive maintenance, or alterations;

Segregated work areas enabling environmentally hazardous or sensitive operations such as painting, cleaning, welding, avionics work, electronic work, and machining to be done properly and in a manner that does not adversely affect other maintenance or alteration articles or activities;

Suitable racks, hoists, trays, stands, and other segregation means for the storage and protection of all articles undergoing maintenance, preventive maintenance, or alterations;

Space sufficient to segregate articles and materials stocked for installation from those articles undergoing maintenance, preventive maintenance, or alterations; and

Ventilation, lighting, and control of temperature, humidity, and other climatic conditions sufficient to ensure personnel perform maintenance, preventive maintenance, or alterations to the standards required by this part.
WWENG7, I took the liberty of guessing what you really wanted was industry standard examples that are proactive methods of preventing FOD. Foreign Object Damage happens. FOD prevention requires an action plan with some instruction, procedure and process.

Also, here's an older forum link that may shed some light.

Lockheed Martin FOD Foreign Object Debris Prevention - Awareness and Training Program

Hope this helps.

Reason for edit: Added link.
 
Last edited by a moderator:
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#15
Muleskinner said:
Looks like WWENG7 has some examples now. Good stuff Randy and Sidney. :applause:
Yes, great stuff.

Ok, this is slightly off topic, but now that the original question has been answered, I just have to tell you about about an interesting personal incident related to FOD: I once found myself in a glider (in tow, right after takeoff) full of wasps! Angry wasps... Having little choice, I had to sit it out and concentrate on the flying: Being in tow at low altitude and speed is not the time to start fighting wasps. My plan was to pull the release and get back to Terra Firma asap (after gaining enough altitude to do so), but having gained enough height for a landing pattern, I noted that the wasp activity was declining. I realized that it was getting too cold for them, and stayed in tow, finally pulling the release at 1000m as originally intended. The striped marauders were now pacified.

I pulled the brakes and came back down in a hurry. As soon as I touched down, the little monsters went back to business, and I got out as soon as I had the machine stopped.

When things had calmed down again we had a look inside the aircraft and found the source of my ordeal: A nest under the seat! The machine had not been flown for two weeks due to poor weather, so they had had time to build it, and it could not be seen without removing the seat. Obviously, the commotion during takeoff and landing displeased them... and me!

All this did not affect the plane, of course, but it did a job on the pilot. The overall and hat saved me, but they got me in the face. :lol: Foreign objects...

/Claes
 

Randy

Super Moderator
#16
Not exactly covered under normal FOD conditions but worthy of note. Part of every aircraft inspection (daily and preflight especially) involves (or should involve) inspecting for habitats and critters.

We (me and one of my favorite Army pilots) went on a test flight one day in a Huey. At an alititude of about 1500 AGL 2 cats came out from the access area for the monkey motion stuff between the pilots feet and decided to fight and go crazy in the chin bubble. Apparently the fur critters had decided the area between the external skin and the floorboards was a nice place to stay. Needless to say it got rather exciting especially when they moved up to his groin area going absolutly spastic (screaming ain't the word:lmao: ) I of course was laughing so hard because I knew we were doomed to a fiery death I nearly couldn't hold my water. While the pilot fought the cats I flew the bird and did the basic approach stuff. He was able to toss the felines into the back (getting some very nasty cuts on his hands and in the area of his..well you know.. Anyway we landed safely and immediatly the FOD program (by the orders of the Commanding General after the mishap report was filed) include cat erradication (we let the animal control folks handle that).

As a part of our normal activities we had always perform inspections for bird, mouse, kangaroo rat nests and other types of fauna activity this changed to also beating the floorboards, tailboom and inspecting the hellhole for cats.

BTW...you don't even want to hear about the rattlesnake incident and the pilot nearly bailing out....sans chute:mg:
 
#17
Randy said:
Needless to say it got rather exciting especially when they moved up to his groin area going absolutly spastic (screaming ain't the word )
LMAO :lmao: That I can believe. I think I prefer my wasps any day.

Randy said:
BTW...you don't even want to hear about the rattlesnake incident and the pilot nearly bailing out....sans chute
Yes, we do... at least I do.

/Claes
 
G

Graeme

#18
Randy said:
BTW FOD is just damage that is caused by anything upon structure and components of aircraft systems/sub-systems. (The aircraft doesn't even need to be operating to recieve FOD damage)
Of course, there is also the special cause of FOD called Battle Damage ... :mg:

Here are some of the main FOD prevention things I remember from Air Force days (relaxing R&R after six years as a Marine) --
  • Safety is rule # 1.
  • No hats or similar loose garments while around aircraft.
  • Respect the clearance zones in front of and behind engines.
  • Propellers may seem to be invisible but that doesn't mean they have gone away.
  • Count the parts you take onto the aircraft. Count the parts you take away. The counts should be equal, or the missing parts must be found or otherwise safely accounted for.
  • Toolboxes are in the shadowbox style - a place for every tool, every tool in its place, and a discrepancy is instantly visible.
  • Try not to fly through flocks of birds.
Like a number of others have said, FOD prevention is mostly about training, awareness and taking preventive action when needed.
 
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