Machine Set-Up Sheets for More Than One Kind of Equipment

Jen Kirley

Quality and Auditing Expert
Staff member
Admin
#11
I would think it's quite challenging to set up a universal tool box of machine set up sheets. Aside from making sure the drill bit is the right size, chucks are aligned and properly tightened, I can't think of much in common between a drill press and a CNC gundrilling machine.
 
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Ettore

Quite Involved in Discussions
#12
I would think it's quite challenging to set up a universal tool box of machine set up sheets.
Why not? Look or example the Aiag control plan. Now it is the form for write a control plan more used, in the past control plans were written in many difference ways.
Or look at the system for write a process there are only few system for write it now IDEF , Turtle diagram, matrix diagram, but in the past? :bigwave:
 
V

Valeri

#13
Before it goes to the production phase we have all set up data approved via LIV.III of EDP system. We have also control plan for every production line via Intranet and attached at the wall of every Phase of production, issued reviewed and approved after FMEA. The production plan referred to machine set up cards.
Could someone program the EDP system to create a set-up sheet from this information? It's already approved & whenever changed would automatically update the set-up sheet to ensure correct revision is being used.
 

Jen Kirley

Quality and Auditing Expert
Staff member
Admin
#15
I would think the set up could best standardized in the same fashion as a job router, with steps being given a number.

If a step like "Align chuck jaws" would need to fundamentally change from one tool to the next, it could be broken down by digits, name or number of tool, etc.

A database could hold a master list of all of these, and process steps only belonging to "Sammy" (tool name) could be listed along with generic steps (steps that do not differ from one tool to the next).

Step

1. Select drill bit
2. Insert into chuck
3. Align chuck jaws
3Sammy. Align chuck jaws with a .010 feeler gage; all jaws must touch the curring tool shaft to achieve even pressure and a straight trajectory. Tighten to 25 inch lbs using a .250" allen head torque wrench.

Once a tool set up is established, it could be saved and just edited later.

Disclaimer: this is how I imagine setting up a system in a job shop, using rudimentary tools like Excel or Access. Your needs may vary, and manufacturing flow software almost surely will be more sophisticated, it seems to me.
 
V

Valeri

#16
Sure, but what do you think Valery, about general standardization of way to design this kind of sheet?
That could be a possibility - If your set-ups were similar, lay out the information for all of them & see what correlation can be made - keeping in mind that "sameness" does not always meet the needs.
 
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