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Machine Stability Problems

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kashmir0510

#12
we have no calibration of this equipment, mainly only checking the repeatability of machines.

What we want to do is to know the machine condition in real time feedback, so as we can decide if machine must be re-set up again.

By the way, our set-up is mainly Correlation Principle. We have set-up a master machine on our mother factory overseas then they provide us sample units. As a result to say that we have good correlation, machine reading between our machine and this master machine must be same...
 
S

statdoug

#13
The real-time idea is tempting, but your manufacturing process variation and instability will be confounded with your measurement unit variation and instability. you really need a way to monitor the measurement equipment, and standard samples (assuming that they are not affected by the process of testing) is the easiest and most foolproof way of monitoring the measurement machines for stability and centering that I can think of. With known parts, you will also be able to eliminate part to part variation.

How long does the testing of each head take?
 
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bobdoering

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#15
I agree with statdoug. You should take a minute to prepare a total variance equation to gain understanding of total variation you are measuring, and how to eliminate or reduce to an insignificant level those factors you do not wish to measure. Since in this case you are judging the measurement, you need to eliminate the process variance - which, as statdoug suggested, can be done by using the same specimens for the evaluation. But are there more variations that need to be eliminated to focus on the issue? Only you can tell.

As far as distributions, you are currently measuring the sum of all distributions participating in the total variance equation - which will be multimodal, but most software will attempt to dump it into normal. Typically, once you get all other distributions eliminate, the measurement system variation should be a normal distribution, as that sources of variation are a natural source. The mix of the distributions from the other sources of variation will make it wider and 'lumpier' than it truly is.

Another suggestion is to supply sample charts for the machines in question. There are a variety of charting methodologies for group charts, normalizing data (as in short run type charts), etc. Too many to describe - but we can try some and let you consider them.
 
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