Material Certification for PPAP

Q

Quality-1

#1
Materail Cert for PPAP

We are required to submit a PPAP to a customer, and they sent us a PPAP check list , one of the items is Material Certification.Would someone help us understand what documentation is required, what do we need to submit? is this the same as certificate of compliance? is it related to raw material or to finished product? Please give us some information.
 
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The Taz!

Quite Involved in Discussions
#2
To answer your questions. . . Yes, Yes and Yes. . .

Material cert in Automotive could be either the Raw Material Certification. . . or a Certification of Compliance from your suppliers if you make sub-assemblies. . . or a C of C from you. I have had to submit PPAP's in the past where we had to provide Certs back to raw material. . . and we were dealing with 48+ components. The PPAP book was a 2" binder for that one.

I'd ask the customer what documentation they actually want submitted. They may only require a C of C with the Warrant from you besides the other items on the checklist. . . MAKE SURE YOU DO ALL THAT IS REQUIRED IN THE PPAP MANUAL. . . Even if the customer only wanted a Level 1 warrant from you, you still are required to perform all requirements and maintain all records for a Level 3 . . or 5 depending on your product.

Bottom line. . . ask and you will receive. I take it this is maybe a 1st PPAP submission? Rely on the AIAG PPAP manual. . . it will answer alot of your questions.
 

Howard Atkins

Forum Administrator
Staff member
Admin
#4
In general you have to submit results for material if the required characteristic is on the design record, or you reference it in the control plan.
I agree with The Taz, if you are in doubt ask the customer.
 

howste

Thaumaturge
Super Moderator
#5
If the drawing/specification calls for a certain material, the material cert from the supplier or lab needs to contain evidence that the material meets all specified requirements. This usually includes (for the products I've been involved with) chemistry and physical properties. In addition to the supplier's cert, you need to do a side-by-side comparison of the spec and the results on the "Material Test Results" form in the PPAP manual.
 
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