Mechanical Failure as a Failure Mode in the PFMEA

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GoKats78

We are having an in-house discussion about whether Mechaincal Failure is a failure mode in the PFMEA.
Thoughts, Opinions?

We have a slpit camp on this issue!
 
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If you mean failure of the completed assembly (a failure of the design function), no.

A PFMEA is a Process failure mode identifier. It is, simply put, the difference between a process failing vs. the design failing.

However, a DFMEA (Design FMEA) may have an aspect passed down to a process FMEA where is can be shown that a process failure which goes undetected has a high risk of death {or such} if the final assembly fails.
 
No, the mechaincal failure is the equipment used in the process - there are several pieces of equipment used to make our product and if one breaks down the process stops! Hence, failure mode! or not!
 
The process is a series of planned events. If the unexpected stoppage isn't planned, I would call it a failure mode and address it.

Dave
 
Well, yes and no. Let's take metal stamping... I don't typically see 'catestrophic press failure' in a pfmea. I do see things like 'die failed to punch hole' or 'preheat oven temperature not correct'.

Specifically what equipment (machine) are we talking about here?
 
An accumulator on a tube mill - the failure mode identified is "mechanical failure" - the prevention control listed is "Preventive Maintenance Program".
Do we really want to go down that path?
 
Before I jump in with both feet I'd like to ask what your definitions of "Failure Mode" and "Failure Cause" are and how the two columns are addressed in your Control Plans.

In my methodology, a "mechanical failure" is normally treated as a "Cause" of an expected output of that process step (excessive downtime, scrap, etc.).
 
I have seen a lot of PFMEAs with failure modes cited with Preventive Maintenance as the 'control'. I do agree with Bill, what's on the control plan?

Also - If the accumulator fails (I assume it's catching product), what happens? Most of what I see where you have something like that there's a sensor that stops everything.

Part of the question here is would it be more applicable to a machine FMEA than a process FMEA.

A couple of other things to consider is the history of the equipment. Does it break down a lot? Once a year? Once a month?
 
Marc said:
Part of the question here is would it be more applicable to a machine FMEA than a process FMEA.

I agree - this would mcuh more applicable to a machine FMEA - if we had such a thing! This is on a PFMEA.
 
How about Preventive and Predictive Maintaince. Historical data of frequency to be determined by analysis of data showing breakdowns, how often and and causes. Is there evidence this been a continuing problem?
 
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