Plant within a Plant - Does anyone currently manage their facility this way?

S

Satellite

Involved In Discussions
Does anyone currently manage their facility this way? We have 2 distinct quality requirements and compensated for the difference by creating a separate stand alone entity. The less critical facility is ISO 9001. The more critical is AS9100.

We are struggling with maintaining the separation. Double the work to track stats about the processes. Double the management review meetings. Double audits. Etc. On top of that due to increasing demand, absenteeism, machine brake downs and meeting delivery dates we have at times utilized our non-AS area to produce parts. FAI was completed.

The question is how do we effectively manage the process flow? What do we need to document the flow down requirements? What do we need to maintain the plant within a plant separation? Do we need 2 separate routers to manage the parts (one for the AS side and one for the ISO side)?

Thoughts and ideas are appreciated...:thanks:
 
Randy

Randy

Super Moderator
Do it all as AS9100 but keep the present Scopes as they are. No big deal, I have half a dozen clients doing it that way
 
G

Golfman25

Trusted Information Resource
Use AS as the global override. So one set of kpi. One set of mgmt review. Then based on your parts apply the requisite standard - AS for aero and ISO for everything else.
 
You must log in or register to reply here.
Thread starter Similar threads Forum Replies Date
T Integration of Supplier Quality Assurance within Plant Engineering Supplier Quality Assurance and other Supplier Issues 5
I Idling a division of an automotive plant IATF 16949 - Automotive Quality Systems Standard 2
D Critical Supplier will not allow us to audit Plant floor US Food and Drug Administration (FDA) 12
D IATF Requirements if remote plant has no interface with OEMs who are part of IATF? IATF 16949 - Automotive Quality Systems Standard 6
V Clause 7.1.3.1 Plant, facility, and equipment planning Lean in Manufacturing and Service Industries 0
S Voyager plant optimization Manufacturing and Related Processes 5
R Medical Device - Change manufacturing plant Design and Development of Products and Processes 6
G Audit finding - Components being transferred inter-plant Internal Auditing 3
S Responsibilities between government owner and private subcontractor of a power plant seeking ISO 9001 certification ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 9
M Creating a Plant Level Value Stream Map Process Maps, Process Mapping and Turtle Diagrams 1
C Electrical Power Plant Supply failure in PFMEAs FMEA and Control Plans 10
F It is acceptable moving remote locations staff to manufacturing plant for auditing? IATF 16949 - Automotive Quality Systems Standard 3
E ISO 9001 certification of the new plant before start of production ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 18
R DCMA QAR Service Issue - Resident Inspectors absent from the plant AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 4
M Timing to certify new plant to IATF 16949 IATF 16949 - Automotive Quality Systems Standard 2
C ISO 9001:2015 - Non Applicable Design and Development (Power Plant Operator) Design and Development of Products and Processes 2
M IATF 16949 - 7.1.3.1 Plant, Facility, and Equipment Planning - Interpretation IATF 16949 - Automotive Quality Systems Standard 8
J Internal PPM's in a medium sized metal stamping plant Quality Manager and Management Related Issues 6
x-files [Thermal Power plant KOSTOLAC, SERBIA] Sucessfully certified to ISO 50001 Sustainability, Green Initiatives and Ecology 1
R Is Plant Wide ISO 9001 Training Required? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 15
S Quality Slogans for the Plant Floor ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 27
D Can the Plant Manager be our ISO Representative and an Internal Auditor? Internal Auditing 26
G Plant Relocation - Is it necessary to perform FAI? AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 13
M Implementing ISO 9001 in an Assembly Plant ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 10
S Internal Audits of QMS Corporate Basics at the Local Plant Level ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 2
E Identification of Nonconforming Products in a Coil and Strip Steel Plant Manufacturing and Related Processes 6
B FMEA example for Cokemaking Process at a integrated Iron and Steelmaking Plant IATF 16949 - Automotive Quality Systems Standard 3
C "Sister Plant" Supplier Requirements AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 3
T Is ISO 29001 applicable to Coal Fired Power Plant Oil and Gas Industry Standards and Regulations 2
M Mining Operation Sand Plant - Required Standards and Procedures ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 10
T Is recertification needed for our plant relocation ? IATF 16949 - Automotive Quality Systems Standard 10
x-files Global Timeline Plan of IMS/QMS Activities for a Thermal Power Plant ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 1
J Defining CCP (Critical Control Points) in a Rice Mill Plant Food Safety - ISO 22000, HACCP (21 CFR 120) 9
T APQP and PPAP in an AS9100 plant APQP and PPAP 2
P How to streamline different documents in a multi plant ISO13485 QMS ISO 13485:2016 - Medical Device Quality Management Systems 8
AnaMariaVR2 Gilead plant joins the FDA's "warning club" US Food and Drug Administration (FDA) 0
Ajit Basrur J&J's licence for cosmetics at Mulund plant (Mumbai, India) cancelled Other US Medical Device Regulations 0
M Quality issues in a manufacturing plant - High-pressured solvent spray cans Quality Manager and Management Related Issues 2
Q ISO 13485 Certification for a Fabrication Plant ISO 13485:2016 - Medical Device Quality Management Systems 4
B Fire in recently SA-8000 certified textile Plant in Pakistan kills 300 Various Other Specifications, Standards, and related Requirements 15
S Sanitation Procedure(s) for a Sugar Processing Plant wanted Food Safety - ISO 22000, HACCP (21 CFR 120) 6
T Requirement for each Company Plant to be AS9100 Registered? AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 5
AnaMariaVR2 FDA hits China Plant - OTC DRUG Nationwide Recall US Food and Drug Administration (FDA) 2
P How to get FDA Approval of an API (Active Pharmaceutical Ingredients) Plant in India US Food and Drug Administration (FDA) 3
R One QMS & Two Plants - Can there be 2 Management Representatives, 1 for each plant? IATF 16949 - Automotive Quality Systems Standard 12
S Quality Objectives for Aerospace Chemical Conversion & other Surface Treatment Plant AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 3
T AS9100 - Upgrade to Rev C - Design & Manufacturing Plant AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 4
L Validation Plan Requirements when moving to a new Plant - Medical Device Industry Qualification and Validation (including 21 CFR Part 11) 19
L ISO 9001 Registration of 1 Plant in a Company - Exclusions ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 6
K Is it a nonconformity if an auditor saw ant trails on wall inside the plant? Food Safety - ISO 22000, HACCP (21 CFR 120) 22

Similar threads

Top Bottom