Plastic Injection Molding Process FMEA - Not sure how to start

M

mastersasha

#11
:thanx:

Will get something drafted over the weekend and if not happy with layout etc will post it for comments and suggestions.
 
Elsmar Forum Sponsor

Helmut Jilling

Auditor / Consultant
#12
mastersasha said:
Hello everyone I've just registered today.

Bit of background myself and my hubby have just started our own plastic injection moulding company, and we have just inherited one tool from a local moulder who have capacity problems, they have just requested that we provide them with an FMEA and Control Plan...

Any comments and advice would be much appreciated.
:thanx:

1. Read the AIAG FMEA Manual. It is their required format, and I think you will find the book to very very useful.

2. After reading the book, ask your customer if they would share the FMEA they already ahd for the work and part numbers they transferred. Then modify it to suit.

But, I'd read the book first.
 

Howard Atkins

Forum Administrator
Staff member
Admin
#13
Welcome mastersasha from me as well
hjilling said:
1. Read the AIAG FMEA Manual. It is their required format, and I think you will find the book to very very useful.

2. After reading the book, ask your customer if they would share the FMEA they already ahd for the work and part numbers they transferred. Then modify it to suit.

But, I'd read the book first.
I would suggest that you get the SMMT book on FMEA to my mind it is much clearer and more friendly.

mastersasha said:
With regards to the FMEA do I have to include every process ie
Forklift to lift pallet with tool
Load tool in press
Water or oil heaters
Material which is provided free issue and not required drying as it is acetal
Apart from all the advice as to help from your customer is the best, especially as if he is TS then he should nhelp you as part of his supplier development.
As to the stages,there are stages such set up of mould, this includes
  • Forklift to lift pallet with tool
  • Load tool in press
Then as a simplistic example
Process function Running production
Potential Failure mode not full
Potential cause mould cooling not working correctly
Does this help
 
T

Tara Chand

#15
HELLO EVERYONE...... I need help of oyu, I want FMEA examples sheets for Injection mold. if someone share it will very helpful for me.....Thanks in Advance
 
Thread starter Similar threads Forum Replies Date
D Measurables for Plastic Injection molding process Manufacturing and Related Processes 1
D Continuous Improvement Plan - Plastic injection molding IATF 16949 - Automotive Quality Systems Standard 1
J Looking for FMEA plastic injection molding FMEA and Control Plans 8
A Plastic Injection Molding Process Troubleshooting Guide Manufacturing and Related Processes 1
A Plastic Injection Molding - Post Mold Labeling Manufacturing and Related Processes 3
A Determining Critical Tests for my Injection Plastic Molding Supplier Reliability Analysis - Predictions, Testing and Standards 4
A Molding Release for Medical Plastic Injection Molded Parts 21 CFR Part 820 - US FDA Quality System Regulations (QSR) 4
S Plastic Injection Tooling - Understanding Plastic Injection Molding Terms Manufacturing and Related Processes 4
S Machine Capability (Cm) for Plastic Injection Molding Capability, Accuracy and Stability - Processes, Machines, etc. 1
D Plastic Injection Molding: ISO9001 or ISO13485? Manufacturing and Related Processes 10
triathlonx13 Plastic Injection Molding Specification (Purchasing, Qualifying, validation) examples Document Control Systems, Procedures, Forms and Templates 2
Q Validation Guidance - Plastic Injection Molding Process Qualification and Validation (including 21 CFR Part 11) 40
T Value of Regression Analysis in a plastic injection molding atmosphere Statistical Analysis Tools, Techniques and SPC 4
O Sample RoHS Compliance Procedure for plastic injection molding needed RoHS, REACH, ELV, IMDS and Restricted Substances 2
P Short Molding Issue - Plastic Injection Molding from a Multi Cavity Mold Quality Manager and Management Related Issues 13
H Upgrading ISO 9001 to TS 16949 - Plastic injection molding company IATF 16949 - Automotive Quality Systems Standard 13
J Plastic Injection Molding Mold Change - PPAP Process Question APQP and PPAP 8
K Process FMEA (PFMEA) For Plastic Injection Molding - Seeking Example FMEA and Control Plans 17
V Six Sigma Project on Reducing Plastic Injection Molding Rejects Six Sigma 10
S What to manage after Plastic Injection Molding - Plastic Parts Manufacturing and Related Processes 15
G Plastic Injection Molding - Medical Devices - How to Clean Parts Please Manufacturing and Related Processes 7
H Benchmarks for Plastic Injection Molding - Let's Share! Benchmarking 18
K DFMEA (Design FMEA) - Plastic Injection Molding FMEA and Control Plans 2
M SPC from Each Cavity? Small Plastic Parts using Injection Molding Machine Statistical Analysis Tools, Techniques and SPC 5
Y How to fix weight tolerance for plastic injection molded part? Does it vary with material groups? Manufacturing and Related Processes 1
S What is appropriate PPM level for a Plastic Injection Moulding Supplier Quality Tools, Improvement and Analysis 4
F Plastic Injection Moulder - Design exemption from AS9100 AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 18
P Cosmetic Inspection of Plastic Injection Molded Parts Manufacturing and Related Processes 5
J SPC for Plastic Injection Molded parts Capability, Accuracy and Stability - Processes, Machines, etc. 8
somashekar How to technically describe a Plastic Injection Moulding Tool Manufacturing and Related Processes 3
B Multi Cavity Plastic Injection Mould SPC Statistical Analysis Tools, Techniques and SPC 4
B SPC on Weight of Plastic Injection Molded Parts - What variables affect my process Statistical Analysis Tools, Techniques and SPC 2
H How to integrate ISO/TS 16949 & ISO9001 Quality Systems - Plastic Injection Mold IATF 16949 - Automotive Quality Systems Standard 7
M Raw Material Handling & Mixing in Plastic Injection Moulding Manufacturing and Related Processes 5
F Making a REACH statement - Plastic Injection Moulding RoHS, REACH, ELV, IMDS and Restricted Substances 9
E Quality Manual needed (Plastic Injection Moulding) Quality Management System (QMS) Manuals 15
B PPAP for Class "A" Injection Molded Plastic Parts needed APQP and PPAP 5
L Injection moulding supplier control and data - Plastic head band Nonconformance and Corrective Action 2
R Shelf life of injection molded plastic components Reliability Analysis - Predictions, Testing and Standards 3
W Automotive Lot Traceability - Plastic injection molded part sub-components Records and Data - Quality, Legal and Other Evidence 5
P FMEA and Control Plan for Plastic Injection Moulding/Painting Process FMEA and Control Plans 13
M How to define Dimensional Tolerances for Plastic Injection Molded Parts Service Industry Specific Topics 11
K Costing work sheet for Plastic Injection Manufacturing and Related Processes 2
S Draft Angles (aka Draft Allowance) - Plastic Injection Molded Parts Inspection, Prints (Drawings), Testing, Sampling and Related Topics 8
R Shelf Life for Injection Molded Plastic Parts RoHS, REACH, ELV, IMDS and Restricted Substances 5
S What is the shelf life of injection molded plastic parts? Manufacturing and Related Processes 2
S Color Management - Confirming Color for Injection Molded Plastic Parts Inspection, Prints (Drawings), Testing, Sampling and Related Topics 4
M How do I Calculate a Weight Tolerance? Plastic Injection Moulding Inspection, Prints (Drawings), Testing, Sampling and Related Topics 18
N Machine tonnage required for plastic injection moulding process Manufacturing and Related Processes 4
P DOE sample on plastic injection moulding process needed Manufacturing and Related Processes 5

Similar threads

Top Bottom