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Preventive Action (PA) and Corrective Action (CA) - One or Two Procedures?

One procedure or two

  • One procedure

    Votes: 64 54.7%
  • Got one, changing to two

    Votes: 8 6.8%
  • Two procedures

    Votes: 44 37.6%
  • I need more than two for my system (OUCH!!)

    Votes: 1 0.9%

  • Total voters
    117
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B

betterlife

RESET said:
I have a Question. I am merging my companies QMS with our EMS. TS16949 and ISO 14001. In 14001 corrective and preventative actions are one clause, 4.5.3
It is because of this that I have combined our ca and pa processes into one process. Am I to believe that this should not be?
Thank you
Sean
There is nothing wrong in it. You have only to ensure that people are not confused and clearly undestand the differnce between corrective and preventive actions.
 
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G

Greg B

betterlife said:
There is nothing wrong in it. You have only to ensure that people are not confused and clearly undestand the differnce between corrective and preventive actions.
Betterlife and Reset,

Good luck in trying to tell EVERYONE the difference between CA and PA because if Professionals like us need this much discussion over it then how is the layman ever supposed to understand it???? There are over 15 pages of comment in just this thread and there are others.
IMHO and I have said this MANY times it does NOT matter. They are both trying to prevent further/future occurance of something we don't want to happen again or ever. Concentrate on the measure to ensure this does not happen such as Quality Awareness training, Audits, Reviews, Process Development. In process inspections, Risk Management, Operator AND Management involvement etc
For the record, I agree with the Environmental standard and it should be ONE clause. I will now step down off my box and please do not get me started on the whole 'Shall' thing. I have had a very bad day auditing suppliers. :frust:
 
F

FlavioLima

Let's try to be simple. For sure it doesn't matter if you have one or two procedures.
Only "must" is you have to have a way to treat both occurrences(CA or PA) according your needs, availability of resources, etc, etc.
 

waterdog

Starting to get Involved
Switching to 2

We have one procedure now, but we are switching to two. The reason for this is that Quality owns the Corrective Action process, but it seems that Quality is not the best owner of Preventive Action. It would make more sense for the Engineering/Planning function to do this.
 
G

Greg B

waterdog said:
We have one procedure now, but we are switching to two. The reason for this is that Quality owns the Corrective Action process, but it seems that Quality is not the best owner of Preventive Action. It would make more sense for the Engineering/Planning function to do this.
G'Day waterdog and welcome to the Cove,

I am sorry, but I have been dragged back to this particular thread (see my post 2 above your last and you will understand that I am not a fan of CAPA). You are going to have to explain this one to me. WHY is the engineering/planning department better at Preventative Action? Do they have the only crystal ball? I think not. Can't engineering also perform CA? Correct it after it has broken and Preventative Maintenance to ensure it or something else does not break? You would seem to be coming from a purely 'ACTION' versus 'REACTION' standpoint and IMHO when this occurs you get division in work areas, responsibilities etc. When do you start CA and stop PA? How is this detailed? What committee decides if a CA is not also a PA? Do you then have to file the responses in two separate files because they are one in the same action I could go on......

I would really like someone to explain in the greatest detail (especially the standards guys that developed this twaddle WHY do we have CA and PA? It should have stayed (IMHO) as ONE dish - CA with a side serving of PA as you can't have one without the other but it throws up all sorts of conundrums and conflicts of interest when you have them separate (just look at this thread)

Sorry Waterdog this is DEFINITELY not against you but the system!!!!
 

RoxaneB

Super Moderator
Super Moderator
Greg B said:
WHY is the engineering/planning department better at Preventative Action? Do they have the only crystal ball? I think not. Can't engineering also perform CA? Correct it after it has broken and Preventative Maintenance to ensure it or something else does not break? You would seem to be coming from a purely 'ACTION' versus 'REACTION' standpoint and IMHO when this occurs you get division in work areas, responsibilities etc.
Greg brings up an excellent point. The procedures for our Corrective and Preventive Action processes are owned by my department (Management Systems), however, the methodologies are applied by everyone through the company at all levels and in different manners.

Preventive/Preventative/Predictive Maintenance is just one aspect to taking steps with the intent to reduce the liklihood of something adverse occurring. What about Opportunties for Improvement, generated from Internal/External Audits?...I doubt Engineering is responsible for those. What about Key Performance Indicators?...if everyone has them, surely every department is looking at them and when adverse trends are identified, taking Preventive Action?

CAPA are "department-specific" processes...they are meant to be applied on a company-wide scale. If you need a department, though, to take ownership of the documentation, might I suggest "Corporate" or "QA" or "Administration"...an area that has global impact.
 

waterdog

Starting to get Involved
Greg,
Perhaps I should explain this a little further. There are several reasons we decided to give PA to engineering and manufactiring. First of all, it makes sense to our organization. This may not work for every company, but it seems like a natural fit to us. Quality, at least in my organization, rarely prevents nonconformance. Second, we are trying to spread the responsiblity of meeting the standard (AS9100 in our case) among all management, and not just the quality department. Third, there is nothing in the standard that says we can't. It is important to note also that just because engineering owns PA doesnt mean quality can't write them, or sales, or the president. This goes for CA as well. I am much newer at quality than most Covers, and perhaps I am a little naive, but it seems to me that the best thing about the standard(s) is that they are not rigid and you can be creative and find what actually works for you.
 

RoxaneB

Super Moderator
Super Moderator
waterdog said:
There are several reasons we decided to give PA to engineering and manufactiring. First of all, it makes sense to our organization. This may not work for every company, but it seems like a natural fit to us.
As long as it fits, that's great...but what I think Greg was saying was that concepts such as PA do not necessarily "belong" to one department. That's why, in an effort to demonstrate not only management committment but to also get global 'buy-in', owners of documents for such processes may experience better success (i.e., adherence to the process) if at a corporate level. But if it works for you...great! :agree1:

waterdog said:
Quality, at least in my organization, rarely prevents nonconformance.
You are right that departments with the word "Quality" in their title are more likely to correct than prevent, but which department is responsible for implementing the PA processes? The CA processes? Internal audits? Nonconforming products? Customer complaints?

Preventive actions can be sourced out of many fields.
  • Review the CAs...is there an adverse trend?...there's a PA!
  • An Opportunity for Improvement...there's a PA!
  • Review Nonconforming products...there's a PA!
  • Review Customer complaints...is there an adverse trend?...there's a PA!
  • Customer feedback with areas for improvement...there's a PA!

Perhaps you can understand why Greg and I disagree with Engineering taking 'ownership' of this process, based on that list. :)

waterdog said:
Second, we are trying to spread the responsiblity of meeting the standard (AS9100 in our case) among all management, and not just the quality department.
So, how does giving the ownership of PA to Engineering help out in this? Is it going to the Engineering Manager, instead? Maybe you could create an ownership area of Management instead of using Engineering?

waterdog said:
Third, there is nothing in the standard that says we can't.
We didn't mean that you couldn't. :) But based on your post when you said Engineering was a better and left it at that, well, we had some concerns. I apologize if you thought we were saying that what you were doing was a no-no.

waterdog said:
It is important to note also that just because engineering owns PA doesnt mean quality can't write them, or sales, or the president. This goes for CA as well.
That alleviates much of our concerns, but I still think that creating an ownership area of Management would be more effective than making Engineering the owner of the document. I don't know much about your company, waterdog, but with mine, I know that our Engineering Manager would never write this document and it would fall to their department document author who understands only the Engineering facet of PA. It has been more effective for us to put the ownership of the process at the 30,000' level where all possible means of demonstrating PA can be identified (i.e., seeing all the trees within the forest).

waterdog said:
I am much newer at quality than most Covers, and perhaps I am a little naive, but it seems to me that the best thing about the standard(s) is that they are not rigid and you can be creative and find what actually works for you.
Naturally. The "shall's" are merely the what to do, not the how to do it. If giving this to Engineering is the best possible solution for your organization, great job! :agree1: From my 10+ of ISO and management systems (started when I was in university), I would offer up that there perhaps more suitable owners of the process. :)
 
G

Greg B

Roxane,

You are my Hero (I am not worthy) :applause: . That is exactly what I meant it is just that you explained it whole lot better and without my subtle sense of sarcasm. Sorry Waterdogs if I cam across a bit strong.

One point I would like to expand on is

[Quote:] (Originally Posted by waterdog) Quality, at least in my organization, rarely prevents non-conformance. [/quote]
I agree with Rox's points but I also TEACH - Preventative Action, Vigilance, Product Identification, Non Conformance and Contamination etc.

I am JUST like the plant Safety Officer. He teaches Behaviour Based Safety (among other tools) to PREVENT accidents to Plant and People.

Here are my slide shows on Quality that may show how their are synergies with Safety, Environment and Quality (they are all Preventative Measures) PPP Slide and the thread that it comes from is Quality Culture - Teaching Quality is as Important as Safety and another What is a Quality Management System.

I hope these slides convey that a Quality system IS a Preventative Action Tool probably more so than the Engineering Department.
 
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