Prioritized Reduction Plan & Kaizen

A

Alex

#1
#1
Hi,

SPC has been widely used in special characteristics especially on dimensional measurements.

But how about attribute data on defects?

Example: Fabric - Product specification (except testing specification) as below:

Fabric width control is within +-1m, mostly meeting 0, not much variances.

Color variation is through grey scale, is anyone using colorimeter or spectrometer to measure?

Defects allowed are 6m/1s - ie. 1 defect in 6 meter.

Currently using U chart to monitor defects ratio on prioritized reduction plan. Is there any other better method?

TQ.
 
Download Free White Paper
Elsmar Forum Sponsor
R

ralphsulser

#2
#2
I used to use a C chart to track defects per unit and type. Then do root cause analysis to correct. Unit defininition may correspond to you spec.
We also used a Macbeth colorimeter to obtain Delta E numeric variances on lightness, darkness, and the hues from the approved color chip standard. This will provide variable SPC data. I suppose you could use it to measure a pass/fail to you color spec., and record that as attribute results, but mostly people want to quantify the results of the color spectrum when measured against the standard.
 
You must log in or register to reply here.
Thread starter Similar threads Forum Replies Date
M Prioritized Reduction Plan - TS 16949 Clause 4.13.2.1 - Meeting this requirement? QS-9000 - American Automotive Manufacturers Standard 3
D Prioritized reduction plan on scrap not being corrected by corrective action Misc. Quality Assurance and Business Systems Related Topics 3
J Prioritized Reduction Plans - What is the intent of section 4.13.2.1? Nonconformance and Corrective Action 1
D Prioritized Action Plan - Start by identifying major scrap items/categories/costs? QS-9000 - American Automotive Manufacturers Standard 5
M CI Prioritized Action Plan QS-9000 - American Automotive Manufacturers Standard 1
P QS-9000 Clause 4.2.5 - Prioritized Action Plans Preventive Action and Continuous Improvement 9
Q NACE Code 25.6 no reduction in CB audit days? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 23
O MDSAP Reduction in Scope Other Medical Device Related Standards 0
D Reduction of software class based on multiple external risk controls IEC 62304 - Medical Device Software Life Cycle Processes 5
Q Information for safety EN ISO 14971:2012 - Customer Risk Reduction ISO 14971 - Medical Device Risk Management 6
B Proactive efforts to reduce risk - PFMEA risk reduction activities IATF 16949 - Automotive Quality Systems Standard 8
K Risk Reduction by Risk Control: IEC:62304-Class C ISO 14971 - Medical Device Risk Management 15
F Calculation of reduction on audit time - IAF MD1:2007, IAF MD5:2015 and IAF MD11:2013 General Auditing Discussions 1
M Severity Reduction in a Design FMEA (DFMEA) FMEA and Control Plans 26
0 Calculation of Contamination Reduction Efficiency Statistical Analysis Tools, Techniques and SPC 4
A Destructive Test Sample Size Reduction Statistical Analysis Tools, Techniques and SPC 10
W Justifying an Inspection Reduction Plan to a Customer Statistical Analysis Tools, Techniques and SPC 3
C Setup Time Reduction Project - How big should my team be? Six Sigma 2
W Complaint Code - Sample Size Reduction Inspection, Prints (Drawings), Testing, Sampling and Related Topics 14
B Contour Plots of Time, Temperature and Log Reduction of Cells Using Minitab Software 9
P Reduction in the Inspection Frequency - Is approval required? IATF 16949 - Automotive Quality Systems Standard 1
D Defibrillation Energy Reduction ? PWB Connector Pitch Spacing IEC 60601 - Medical Electrical Equipment Safety Standards Series 5
S Medical Device or Cosmetic Device in Korea? Hand Held Wrinkle Reduction LED Light Other Medical Device Regulations World-Wide 1
S Medical Device or Cosmetic Device in Japan? Hand Held Wrinkle Reduction LED Light Japan Medical Device Regulations 3
R EMS Programme Target is Reduction in CO2 Emission Miscellaneous Environmental Standards and EMS Related Discussions 5
K Energy Reduction Objectives and Targets help ISO 14001:2015 Specific Discussions 2
J Reduction of Pull Off Test Inspection Frequency - Capability Query Quality Tools, Improvement and Analysis 1
N Usability Formula to Predict Use Error Reduction IEC 62366 - Medical Device Usability Engineering 6
J Cost Reduction Information Request Manufacturing and Related Processes 9
J Is anyone using "Costaware" Cost Reduction Software? Quality Assurance and Compliance Software Tools and Solutions 0
Howard Atkins FMEA RPN Reduction Process FMEA and Control Plans 4
Z Rework Reduction Six Sigma Project - Need help Six Sigma 5
P Risk Analysis and Risk Reduction requirements in 7.2.2.2 IATF 16949 - Automotive Quality Systems Standard 8
A Reduction of Pages in Work Instructions and Procedures Document Control Systems, Procedures, Forms and Templates 5
bobdoering Ford Executives To Take Thirty Percent Salary Reduction. World News 7
Ajit Basrur Reduction of calibration frequency for CMM (coordinate measuring machine) General Measurement Device and Calibration Topics 9
R Cost Reduction Calculation Formula - KPI (Key Performance Indicators) IATF 16949 - Automotive Quality Systems Standard 5
C What would be the Cost Reduction Activities for HR Department ? Training - Internal, External, Online and Distance Learning 9
D Waste Reduction by Implementation of Lean - Project Report Lean in Manufacturing and Service Industries 10
C Scrap Reduction with PF/CE/CNX/SOP Methodology The Reading Room 8
D Business Case for Lead Time Reduction Project Lean in Manufacturing and Service Industries 9
A Lead time reduction project on several processes Lean in Manufacturing and Service Industries 6
Q Reduction Of Foreign Matter (Contamination) Complaints in your Factory Manufacturing and Related Processes 6
CarolX PPM Reduction Action Plans - Goal of 10 PPM's at Production Launch IATF 16949 - Automotive Quality Systems Standard 3
T PPM Production Launch and Reduction Action Plan examples needed Document Control Systems, Procedures, Forms and Templates 3
M Cost Avoidance Calculation - Scrap Reduction Statistical Analysis Tools, Techniques and SPC 4
S Factory Overhead Cost Reduction Misc. Quality Assurance and Business Systems Related Topics 9
U Documentation Reduction - Over Documented ISO 9001:2000 QMS Document Control Systems, Procedures, Forms and Templates 23
B Severity Reduction by Product or Process Design Change? Seeking Good Example Design and Development of Products and Processes 2
R FMEA review, RPN reduction - Any "rule of thumb" as to what makes an RPN too high? FMEA and Control Plans 12

Similar threads

Top Bottom